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离心雾化喷头结构优化及雾滴沉积特性

Structure optimization and droplet deposition characteristics of centrifugal atomizing nozzles

  • 摘要: 针对目前植保无人机的施药设备与作业参数不匹配导致的药液雾化不彻底、沉积不均匀等问题,优化了转盘式离心雾化喷头的雾滴沉积特性.搭建变量喷雾平台,研究喷雾流量和雾化盘转速对离心雾化液滴粒径、均匀度和覆盖率的影响,并利用3D打印技术制作不同结构的离心雾化盘,采用正交试验方法分析雾化盘直径、齿数和锥角对雾滴沉积特性的影响权重.研究结果表明:在相同流量下,雾化盘转速与雾滴体积中径和雾滴谱相对跨度成负相关,增大转速可扩大有效喷雾面积;喷头流量与雾滴覆盖率和雾滴体积中径成正相关,但流量过大将导致雾滴沉积不均匀;雾化盘直径对雾滴粒径的影响具有统计学意义,随着雾化盘直径增大,雾滴体积中径逐渐减小;通过估算边界平均值得出优化后的雾化盘直径为65 cm,齿数为180,锥角为30°.基于喷头结构和工作参数的优化结果,进行植保无人机茶园喷洒试验,验证了改进后喷头的可靠性.

     

    Abstract: Aiming to address the issue of uneven nebulization and poor targeting of liquid pesticide caused by the mismatch between the aerial spraying equipment and operating parameters of the current plant protection UAV, the droplet deposition characteristics of the turntable centrifugal atomizing nozzle were optimized. The effects of spray flow and rotation speed of the atomizing disc on the diameter, uniformity and coverage of centrifugally atomized droplets were explored by establishing a variable spray platform. The centrifugal atomizing discs with different structures were constructed by 3D printing technology, and the relative influence of diameter, teeth, and cone angle on droplet deposition characteristics was analyzed by orthogonal tests. The analysis of variance results show that under the same flow rate, the rotation speed of the atomizing disc is negatively correlated with the volume median diameter and relative span of the droplet spectrum. Increasing the rotational speed expands the effective spray area. The spray flow is positively correlated with the droplets coverage rate and volume median diameter, but excessive flow will lead to uneven droplet deposition. The influence of the diameter of the square atomizing disc on the droplet size is statistically significant. With the increase of the diameter, the droplet volume diameter gradually decreases. By estimating the mean boundary value, the optimized atomizing disc diameter is 65 cm, the number of teeth is 180, and the cone angle is 30°. Based on the above optimized results, a UAV spraying experiment in a tea garden is carried out to verify the feasibi-lity of the improved nozzle.

     

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