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响应面法优化草本风味核桃加工工艺

Optimization of Processing Technique of Herb-Flavored Walnut Based on Response Surface Design

  • 摘要: 为研制草本风味即食手剥核桃,以新疆纸皮核桃为原料,着重对杀青条件、浸泡和烘烤条件进行研究。以单因素试验为基础,选择浸泡时间、烘烤温度和烘烤时间3个影响因素的水平,根据BoxBenhnken试验设计,以感官评分为响应值,运用响应面法确定草本风味手剥核桃最优工艺条件。结果表明,核桃的最佳杀青条件为80℃杀青8 h。通过响应面分析建立的回归模型显著,各因素对核桃感官评分的影响顺序为烘烤温度>烘烤时间>浸泡时间。确定草本手剥核桃最佳工艺条件为:烘烤温度80℃,烘烤时间7 h,浸泡时间2.5 min。按照优化的工艺条件加工的草本风味核桃感官品质最佳,核桃色泽美观,核桃仁金黄,草本风味佳,无苦涩味,口感酥脆。研究结果为核桃制品的开发及其产业化利用提供了技术支撑。

     

    Abstract: Herb-flavored instant hand-peeled walnuts were developed from Xinjiang paper-skinned walnuts, the water removing conditions, soaking and baking conditions were investigated. In order to obtain the optimal processing technique conditions of herb-flavored hand-peeled walnuts, on the basis of single factor experiments, three levels of influencing factors including soaking time, baking temperature and baking time, were selected, the optimal process conditions were determined by response surface method with sensory scores as the response values based on the BoxBenhnken design. The results showed that the optimal water removing condition for walnuts was: heating at 80 ℃ for 8 h.The regression model established by response surface analysis showed that the order of the influence of each factor on walnuts sensory was baking temperature>baking time>soaking time. The optimal processing conditions were as follows: baking temperature 80 ℃, baking time 7 h, and soaking time 2.5 min. The sensory quality of herbal flavor processed by the optimized technological conditions was the best, and the prepared walnut had beautiful color, golden kernel, good herbal flavor without bitterness, and crisp taste. The results provide technical support for the development and industrial utilization of walnut products.

     

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