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脉动压差闪蒸处理对苹果片水分散失特性及品质影响

Effect of instant controlled pressure drop drying on water loss and quality in apple slices

  • 摘要: 为了研究苹果片水分散失特性及品质变化规律,该文采用脉动压差闪蒸技术对苹果片进行干燥处理,结合低场核磁共振技术、重量法、物性分析等技术,分析苹果片水分散失特性和品质变化。闪蒸是脉动压差闪蒸干燥的一个中间阶段,也是一个至关重要的环节,因此该文着重研究闪蒸温度和闪蒸次数对瞬间脉动压差作用引起的水分散失、水分状态变化及苹果脆片品质的变化。试验结果显示:闪蒸温度对苹果片水分散失和品质都有影响,温度过低产品酥脆度不佳,温度过高引起脆片品质下降,由此得到适宜的闪蒸温度为95 ℃;多次脉动闪蒸对水分散失和质构的形成有促进作用,由于闪蒸瞬间温度和压力的突然降低,水分瞬间汽化为蒸汽,苹果片含水率降低,可以缩短干燥时间,提高脆片品质;闪蒸量随脉动次数的增加呈现出先上升后下降的趋势,这与苹果片内水分状态变化有关,初期以自由水为主而容易散失,后期以不易流动水和结合水为主,水分逐渐从高自由度向低自由度转变,导致水分散失速度减慢,水分闪蒸量减少;此外,核磁共振信号幅值的降低说明闪蒸作用可以促进水分散失;闪蒸促进水分散失的同时,引起内部结构膨胀,减少脆片干燥皱缩现象;闪蒸次数对苹果脆片品质也有一定影响,次数过多引起色泽变暗、膨化度降低、口感变差,综合各方面品质特性变化,得到闪蒸5次较为适宜。该试验结果可以为闪蒸作用对水分散失特性及品质影响研究提供理论基础。

     

    Abstract: Abstract: Apple is one of the most widely cultivated fruits where its dried products rapidly occupied in the puffed products market. In recent year, instant controlled pressure drop drying (ICPDD) has been widely researched and generalized with its advantages of short time, no oxygen reduced oxidation in the processing under vacuum environment, the product is natural and nutritional. Instant controlled pressure drop drying is effective in giving apple slices crispy taste and prolonging the shelf-life of food. Thus, ICPDD has a great prospect in fruits and vegetables drying field, in which it's necessary to study the effect of instant flashing on water loss and product quality. In this paper, ICPDD drying technology, low-field nuclear magnetic resonance, color and texture detecting technology were mainly adopted to analyze the water loss and quality during flashing. High temperature, pressure differences and water removal can all influence the structure and quality of apple slices. Fresh Fuji apple was used in the experiment which was peeled, pitted and cut into sector slice with 5mm thickness and then was evenly put on the tray of hot air drying under 70℃ until the water content was decreased to about 70%. Then focus on the effect of instant controlled pressure drop drying on water diffusion and product quality. Experiment results showed that, different flashing temperatures had a little influence on water diffusion while higher temperature could accelerate water diffusion. Under the condition of 85, 95 and 105℃, the flashing times used to decrease the water content below 7% were nine, ten and eleven, separately. But compared with 95 ℃, the effect of 105 ℃ was no obvious. The drying rate increased first when it reached the maximum at the first flashing time and then decreased. But 105 ℃ was too high to keep a good color, and the crisp was too high to transport easily. Lower temperature 85 ℃ may be not enough to provide power for puffing. So that 95℃ was chosen as the flashing temperature in this research. Instant flashing really had an effect on water loss from the changes of water content where it firstly increased, and then decreased. Water state also changed from moisture with high degree of freedom to moisture with low degree of freedom that affected the water removal. After a few times of flashing, free water and immobilized water mainly existed in apple slices which were easily to be removed with lower bonding effect. Along with the increasing of flashing times, immobilized water and bound water with low liquidity play a dominant role in apple slices because they are difficult to remove. In order to obtain high quality apple chips, choosing in flashing times is important. How much the amount of moisture loss in flashing moment does directly decided the flashing times during drying, so that it could shorten vacuum time as much as possible to improve the sensor quality. Both water activity and color decreased with flashing times increasing, and long time in high temperature might facilitate the Maillard action. Appropriate flashing times could make water instantly vaporized to give rise to volume swelling and form spongy porous structure which gave apple chips crispy taste. Rapid water loss also caused case hardening to make hardness up which is in favor of keep a good shape. However, higher hardness would affect the chips taste. Therefore, 5 times was chosen as the suitable condition to gain great quality.

     

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