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大直径孔轴线快速测量方法

Research on Rapid Measuring Methods for Large-Diameter Hole Axis

  • 摘要: 针对航空制造现场的大直径孔轴线测量难题,提出一种基于光电检测技术和准直激光的孔轴线测量方法。首先,使测头在被测孔内稳定支撑,以单模光纤激光器发出的准直光束作为测量基准,测头前端的PSD传感器测量准直激光光斑坐标,以确定测头相对位置,同时,通过倾角传感器数据修正装夹姿态误差;然后,以激光测距传感器在电机驱动下旋转并测量孔轮廓点的距离,结合电机内部角度编码器的数据,计算出被测孔在当前截面上的中心坐标,移动测头依次测量多个截面;最后,根据所有截面的中心,评定出被测孔的轴线。实验结果表明,本系统轴线测量重复性误差小于0.01 mm,满足一般大直径孔轴线测量要求。

     

    Abstract: To address the challenge of measuring the axis of large-diameter holes in the aerospace manufacturing field, we propose a hole-axis measurement method based on photoelectric detection technology and collimated lasers. Firstly, the probe is stably supported inside the hole to be measured, using the collimated beam emitted by the single-mode fiber laser as the measurement reference. The PSD sensor at the front end of the probe measures the coordinates of the collimated laser spot to determine the relative position of the probe, while the inclination sensor data corrects the clamping posture error. Then, the laser distance measuring sensor rotates under the motor drive and measures the distance to the hole contour points. Combined with the data from the internal angle encoder of the motor, the center coordinates of the measured hole on the current section are calculated. By moving the probe and measuring multiple sections in succession, the axis of the measured hole is determined based on the centers of all sections.Experimental results show that the repeatability error of axis measurement of this system is less than 0. 01 mm, meeting the requirements for measuring the axis of general large-diameter holes.

     

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