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基于机器视觉的装车臂自动对接系统研究

Research on Automatic Docking System of LNG Land Loading Arm Based on Machine Vision

  • 摘要: 针对装车臂对接依赖人工推动,操作困难,工作效率低等问题,设计研究一种基于机器视觉的LNG陆用装车臂自动对接系统,包括在划定停车区域内自动对接的目标检测定位及控制方法,实现无人状态下的智能对接。通过伺服电机位置环控制关节角度并记录旋转位置;基于几何投影法及装车臂结构特性简化运动学算法,提高计算效率,并通过D-H方法建立运动学模型,计算运动范围并对几何投影法验证;基于深度学习及图像处理算法实现目标检测;依据相机标定获得的相机内参、多点深度信息及目标检测结果,通过单目定位原理实现三维视觉,最终实现自动对接。对车辆停靠区域内的法兰进行试验,结果显示,系统对接成功率达99%,且相对手动对接时间缩短40%。装车臂自动对接系统可有效应用于LNG接收站的装卸车工作,对实现自动化对接有一定的参考价值。

     

    Abstract: Aiming at the problems of manual pushing, difficult operation and low work efficiency of loading arm docking, a machine vision-based automatic docking system of LNG land loading arm is designed and studied, including target detection, positioning and control methods for automatic docking in the delimited parking area to realize intelligent docking in unmanned state. The first is to control the joint angle through the servo motor position ring and record the rotation position; Secondly, based on the geometric projection method and the structural characteristics of the loading arm, the kinematics algorithm is simplified to improve the calculation efficiency, and the kinematic model is established by the D-H method, the motion range is calculated and the geometric projection method is verified. Subsequently, object detection is realized based on deep learning and image processing algorithms. Finally, according to the camera internal parameters, multi-point depth information and target detection results obtained by camera’s calibration, three-dimensional vision is realized through the principle of monocular positioning, and finally automatic docking is realized. The test of the flange in the parking area of the vehicle shows that the success rate of the system docking is 99%, and the time is shortened by 40% compared with the manual docking.The automatic docking system of loading arm can be effectively applied to the loading and unloading truck work of the LNG receiving station, and has certain reference value for realizing automatic docking.

     

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