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免耕播种机渐开线侧深施肥开沟器设计与试验

Design and experiment of furrow opener for deep fertilizing at involute side of no-tillage seeder

  • 摘要: 为解决东北垄作免耕播种侧深施肥作业过程中弧式施肥开沟器开沟阻力大和施肥播种单体横向稳定性差等问题。文章分析土壤颗粒在施肥开沟器作用下轨迹,设计一种渐开线施肥开沟器。以渐开线施肥开沟器入土角和入土隙角为因素,前进阻力和土壤扰动面积为指标,开展两因素五水平中心复合离散元仿真试验,建立回归模型,获得最优结构参数组合:入土角为25°、入土隙角为13°、渐开线基圆曲率半径为169 mm。通过田间试验对优化结果进行验证。结果表明,最优渐开线施肥开沟器前进阻力为217.1 N、开沟深度稳定性系数为91.31%、开沟直线度合格率为90.67%,相比于弧式施肥开沟器其前进阻力降低15.56%,开沟直线度合格率提高8%;作业过程中整机无偏摆发生,满足免耕播种侧深施肥农艺要求。

     

    Abstract: In order to solve the problems of high furrow resistance and poor lateral stability of the arcing furrow opener in the deep fertilizing operation of no-tillage seeding side in northeast China, a kind of involute fertilizing furrow opener was designed by analyzing the track of soil particles under the action of fertilizing furrow opener. The two-factor and five-level center composite discrete element simulation was carried out with the soil entry angle and the soil entry gap angle of the involute furrow opener as the test factors, the advance resistance and the soil disturbance area as the test indexes, and the optimal structural parameters were obtained: soil entry angle was 25°, soil entry gap angle was 13°, curvature radius of the involute base circle was 169 mm. The results of field comparative tests showed that the advance resistance, stability coefficient of furrow depth and qualified rate of furrow straightening were217.1 N, 91.31% and 90.67%, respectively. Compared with the arc type furrow opener, the advance resistance was reduced by 15.56% and the qualified rate of furrow straightening was increased by 8%.In the process of operation, the whole machine had no yaw, which met the agronomic requirements of side deep fertilization for no-tillage seeding.

     

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