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TC4钛合金压紧杆断裂分析研究

Study on Fracture Analysis of TC4 Titanium Alloy Compression Bar

  • 摘要: 某TC4钛合金压紧杆静拉伸试验正常,但在装配试验过程中断裂。本文对断裂压紧杆进行了综合分析,利用扫描电镜观察分析了压紧杆的断裂特征,利用金相显微镜分析了压紧杆断口附近的金相组织,利用能谱仪测试了压紧杆的氢、氧含量。通过断口微观检查可知,断口源区呈明显的解理脆性断裂特征。通过压紧杆断口表面能谱分析可知,氢元素超标,断口附近金相组织可见魏氏体组织,局部还存在网篮组织。试验和分析结果表明,该TC4钛合金压紧杆断裂性质为脆性断裂。压紧杆在锻造过程中变形不充分,形成了魏氏体组织和网篮组织。这种金相组织状态使得氧和氢更容易沿着α和β晶界扩散,降低材料塑性,使得钛合金压紧杆脆性增大,最终导致钛合金压紧杆脆性断裂。

     

    Abstract: TC4 titanium alloy compression bar passed the static tensile test,but it was broken during the assembling. The fracture characteristics of the compression bar were analyzed by scanning electron microscope( SEM), and the metallographic structure near the fracture was analyzed by metallographic microscope,and the hydrogen and oxygen contents were measured by energy dispersive spectrometer( EDS). Brittle fracture characteristics in the source area of the fracture was observed. The energy spectrum analysis of the fracture surface showed that hydrogen element exceeded the standard.The metallographic structure near the fracture showed Weissenite structure existed in the area,and the basketweave structure was also found. The results show that the fracture of the compression bar is brittle fracture. In the forging process,the deformation of the compression bar is not sufficient,which caused the forming of the Weissenite structure and the basketweave structure. This metallographic structure state is easy to make oxygen and hydrogen more easily diffuse along theα and β grain boundary,which will reduce the material plasticity,and increase the brittleness of the titanium alloy compression bar,and finally lead to the brittle fracture of the titanium alloy compression bar.

     

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