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6061铝合金增材制造温度场仿真

Simulation of Temperature Field in 6061 Aluminum Alloy Additive Manufacturing

  • 摘要: 针对6061铝合金的电子束选区熔化(Selective Electron Beam Melting, SEBM)过程,采用ANSYS构建了温度场仿真三维有限元模型。考虑材料的热物性参数随温度的变化特性,通过高斯面热源在粉末床上移动,研究了电子束功率、扫描速度和铝合金预热温度对熔池尺寸、熔池热历史的影响,为6061铝合金电子束选区增材制造工艺参数的选择提供理论依据。研究结果表明:熔池宽度、熔池深度随着电子束功率、预热温度的增大而增大;输入线能量小于0.19 J/mm时,熔池深度、宽度均随着扫描速度的增大而减小,熔池长度随扫描速度的增大而增大;当输入线能量大于0.19 J/mm时,熔池深度、宽度均随着扫描速度的增大而增大,但增大速率减小,熔池长度随扫描速度的增大而减小。电子束功率是影响熔池冷却速率的主要因素。不同扫描路径的粉末层温度分布不同,采用合理的扫描路径可使得整个零件的热分布更加均匀。

     

    Abstract: Aiming at the additive manufacturing problem of 6061 aluminum alloy, a 3D finite element model of 6061 aluminum alloy Selective Electron Beam Melting(SEBM) temperature field simulation was constructed by ANSYS. Considering the characteristics of the thermal properties of the material with temperature, the influence of electron beam power, scanning speed and preheating temperature on the size of the molten pool and the thermal history of the molten pool was studied by using a Gaussian surface heat source and moving on the powder bed, which provides a theoretical basis for the selection of the process parameters of additive manufacturing of 6061 aluminum alloy electron beam. The results show that the width and depth of the molten pool increase with the increase of the electron beam power and the preheating temperature, and decrease with the increase of scanning speed. When the input line energy is greater than 0.19 J/mm, the length of the melt pool decreases with the increase of the scanning speed, and when the line energy is less than 0.19 J/mm, the length of the melting pool increases with the increase of the scanning speed. Electron beam power is the main factor affecting the cooling rate; the temperature distribution of the powder layer of different scanning paths is different, and the different scanning paths of different powder layers are conducive to the processing quality of the entire part.

     

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