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桉树生物质制备高邻位酚醛树脂纤维的研究

Preparation of High-ortho Phenolic Resin Fiber from Eucalyptus Residue

  • 摘要: 使用桉树树皮、桉树树杆、造纸黑液木质素为原料制备生物基高邻位酚醛树脂纤维,采用FT-IR、TG、DSC、游离酚标定、力学性能测试等方法对材料性能进行表征,对不同生物质的热塑性酚醛树脂性能、生物质的添加量对酚醛树脂热性能的影响规律、密炼工艺对生物基酚醛树脂纤维的机械性能影响进行了探讨。研究结果表明:木质素基树脂成分组成均一,结构稳定,热稳定性最佳;以木质素为原料,不同木质素和苯酚质量比(木酚比)的生物基酚醛树脂邻对位比(O/P)值相似,邻位反应比例均大于对位;木酚比为1:4时制备的树脂组分均一,性能最好;密炼时间15 min,转速为45 r/min、密炼温度为135℃条件下制备的生物基酚醛树脂纤维性能较优,拉伸强度为168.6 MPa、断裂伸长率为2.1%。

     

    Abstract: Biomass-based high-ortho phenolic resin fibers were prepared from eucalyptus bark, tree stem, and lignin. FT-IR, TG, DSC and mechanical properties as well as the measurement of free phenol, were used to evaluate the properties of different biomass-based thermoplastic phenolic resins. The influence of the amount of the same kind of biomass on phenolic resins, and the mixing process on mechanical properties of bio-based phenolic resins fiber were alse investigated. The results showed that the composition of lignin-based resin was uniform, the structure was stable, and the thermal stability was the best. The bio-based phenolic resins with three lignin ratios had similar ortho-position(O/P) ratios, and the ortho-position reaction ratios were all greater than the para-position. When the ratio of lignin and phenol was 1:4, the obtained resin had uniform composition and best performance. The internal mixing process could homogenize the resin and avoid overheating, which caused by internal heat generation. Combined with mechanical properties, the optimal conditions of mixing process of bio-based fibers were internal mixing for 15 min, rotation speed of 45 r/min, and internal mixing temperature of 135 ℃. The maximum strength was 168.6 MPa and the elongation at break was 2.1%.

     

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