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桐油改性胺的制备及其在环氧防腐涂料中的应用性能

Preparation of Tung Oil-modified Amine and Its Application Performance in Epoxy Anti-corrosion Coatings

  • 摘要: 为提升多元胺固化剂的柔韧性、耐腐蚀性、耐水性和低温固化性,以桐油为原料经酯交换、弗里德-克拉夫茨取代、曼尼希碱缩合、酰胺化反应合成一款新型桐油改性胺(TPH)固化剂,对其物化指标进行了表征,测试了单官能团(苄基缩水甘油醚)和双官能团(1, 4-丁二醇二缩水甘油醚)活性稀释剂的添加量对环氧防腐涂料涂层性能的影响,以及涂膜的机械力学性能、防腐性能,并与腰果酚酚醛胺(PCD)固化漆膜的性能进行比较。研究结果表明:防腐涂料中稀释剂添加量为10%时,TPH漆膜的表干时间和实干时间分别为40和90 min,其冲击柔韧性80 cm、柔韧性1 mm、硬度5H、耐冲击性≥40 cm,耐热性(150 ℃±3 ℃,4 h)漆膜轻微起泡、不脱落,耐湿热(47 ℃±1 ℃、相对湿度96%±2%、1 000 h)和耐盐雾(1 500 h)无生锈、无气泡、无变色,耐航空煤油(168 h)硬度达4H、耐4109发动机润滑油(121 ℃±3 ℃,24 h)和耐15#液压油(66 ℃±3 ℃,24 h) 表现为漆膜不起泡,不脱落,耐溶剂性能优良。与PCD漆膜相比,TPH漆膜具有优异的冲击柔韧性、硬度、耐高低温性以及耐溶剂性能。

     

    Abstract: In order to improve the flexibility, corrosion resistance, water resistance and low temperature curing ability of polyamine curing agent, a new type of tung oil-modified amine(TPH) curing agent was synthesized from tung oil through transesterification, Friedel-Crafts substitution, Mannich base condensation and amidation. The physicochemical indicators were characterized. The effect of the addition amount of monofunctional(benzyl glycidyl ether) and difunctional(1, 4-butanediol diglycidyl ether) reactive diluent on the coating properties, and the mechanical properties and anti-corrosion properties of the coating were tested, which were compared with the properties of the cardanol phenalkamine(PCD) cured paint film. The results showed that when the amount of diluent in the anti-corrosion coating was 10%, the tack-free and hard drying time of TPH paint film surface was 40 and 90 min, respectively. Its impact toughness was 80 cm, flexibility was 1 mm, pencil hardness was 5H, and impact resistance was ≥40 cm. Heat resistance(150 ℃±3 ℃, 4 h) showed slightly foaming paint film without falling off, the heat and humidity resistance was 1 000 h under the temperature of 47 ℃±1 ℃, and the relative humidity of 96%±2%, and salt spray resistance showed no rust, no bubbles, and no discoloration(1 500 h). The hardness of aviation kerosene (168 h) was up to 4H, and 4109 engine lubricant(121 ℃±3 ℃, 24 h) and 15# hydraulic oil(66 ℃±3 ℃, 24 h) all showed non-foaming and non-falling off. Compared with PCD film, TPH film had excellent impact flexibility, pencil hardness, high and low temperature resistance and solvent resistance.

     

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