CO2或N2循环活气法蒸馏松脂的研究
STUDY ON DISTILLATION OF OLEORESIN BY CIRCULATING GAS METHOD WITH CARBON DIOXIDE OR NITROGEN
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摘要: 采用克莱森(Claisen)蒸馏烧瓶为蒸馏器、CO2或N2为活气进行松脂蒸馏的研究,考察了活气流量、蒸馏压力、蒸馏终温、活气温度及不同活气种类对松脂蒸馏的影响。结果表明,每生产1kg松香较适宜的松脂蒸馏条件是CO2流量0.14~0.16m3/h、蒸馏压力12.67~20.80kPa、蒸馏终温185~190℃,活气温度及活气种类对松脂蒸馏影响差异不大,而且由于松脂馏出物组分的沸点和含量不同,因此CO2流量为0.10~0.16m3/h、蒸馏温度为80~185℃的操作序列的蒸馏效果较好。根据实验结果设计了CO2或N2循环活气法蒸馏松脂的概念工艺流程。由于CO2或N2在蒸馏过程中没有发生相变化,从而节省了传统工艺用过热水蒸气作活气时的相变热,因此生产每吨松香的能耗减少了1.663~2.034GJ,节约冷却水7.986~9.762m3,减省了油水分离器、盐滤器和大型过热水蒸气锅炉的建造费用,而且循环活气法蒸馏松脂所得的产品不含水分,松香无结晶现象,松节油透明无混浊,蒸馏过程无三废产生,是一种清洁的生产方法。Abstract: Distillation of oleoresin was studied,using Claisen flask as still and CO2 or N2 as circulating gas.Factors such as flow capacity of circulating gas,distillation pressure,end distillation temperature,temperature of circulating gas,and kinds of gas which influence the distillation of oleoresin were investigated.The results showed that optimum technological conditions of distillation of pine gum for producing 1 kg rosin were as follows:flow rate of CO2(0.140-0.160 m3/h),distillation pressure 12.67 kPa,end temperature of distillation 185-190℃.The effects of temperature and kinds of circulating gas on distillation of oleoresin were insignificant.Since boiling point and content of distillate components are different,operation sequences of flow rate of CO2 at(0.100-0.160 m3/h) and distillation temperature at 80-185℃ were preferable.According to the experimental results,a technological flow diagram has been designed.Since no phase change occurs during circulating gas distillation,heat for phase change of overheated steam in traditional process has been saved.Compared with direct steam method,the consumptions of energy and cooling water by this method were decreased by 1.663-2.034 GJ and 7.986-9.762 m3 respectively.Separator for oil from water,filter for salt and large boiler for producing overheated steam were not required to be built.Water was not contaminated in products manufactured by this method.The rosin shows no crystallanity,turpentine is transparent without turbidity,and no wastes are produced.