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基于螺旋线算法的旋耕机执行部件设计及优化

The Design and Optimization for Rotary Tiller Executive Component Based on Helix Algorithm

  • 摘要: 为了提高旋耕刀使用寿命、降低旋耕能耗,基于阿基米德螺旋线,对旋耕刀切削刃进行了设计,并对旋耕刀和刀辊进行了优化设计。采用阿基米德螺旋线设计切削刃,优化切削刃受力,发现侧切刃终点半径到折弯直线之间的夹角α可以显著影响正切刃性能。采用静力学和能耗分析法,对其进行优化,结果表明:当α=57°时,能耗最低,且该角度下最大应力和形变满足强度要求。采用左右对称布置刀辊,3螺旋线对刀辊上旋耕刀具分布进行优化,并对优化后的刀辊和旋耕刀进行能耗测试。测试结果表明:优化设计可以有效降低生热量和能量消耗。

     

    Abstract: In order to improve the service life of rotary blade,reduce energy consumption,cutting edge of rotary blade was designed based on archimedes spiral cord.Rotary blade and knife roller were optimized.The archimedes spiral cord was used to cutting edge to optimize stress condition.Angle α between the end of edge-curves and folded line had great effect on sidelong edge,so angle α was optimized by statics analysis and energy consumption.The result showed thatwhile the angle α was 57°,the energy consumption was lowest and strength was enough.Knife rollers were symenetrically arranged, with 3 helixes for rotary blade. The test for the optimization of rotary blade and knife roller was taken, the result showed that optimization could reduce heat quantity and energy consumption.

     

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