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便携式真空吸附采茶机设计与试验

Design and Test of Portable Vacuum Absorption Tea Collector

  • 摘要: 中国茶叶多数产区存在着地形复杂、不适合大中型机械作业的问题。为此,研发了一种便携式真空吸附采茶机,不仅能提高采茶效率、降低劳动成本,还能减轻劳动强度。以茶园实地采摘试验,优化了茶叶切割器的最优参数值,实现茶叶切割达到最佳的预期效果;以真空吸附为研究重点,用已建立的三维模型通过网格划分软件的布尔减运算得到了区域模型,再用GAMBIT软件对模型进行网格划分并得到网格质量信息,即扭曲率0.7~0.8为0.15%和扭曲率0.8~1.0为0;定义了边界类型和区域类型,并在FLUENT软件中进行求解设置和参数设置,实现了仿真的预处理;最后,进行了真空吸附仿真模拟与茶园试验对比分析。结果表明:以真空度和吸入功率对比分析,仿真与试验数据的绝对误差低于0.04,仿真精度为0.0001,验证了采茶机设计的可行性和可靠性。

     

    Abstract: There are some problems in most tea producing areas of China, such as complex terrain, unsuitable for large and medium-sized machinery operation. Through the development of a portable vacuum absorption tea collector, it can not only improve the efficiency of tea picking, reduce the labor cost, but also reduce the labor intensity. Taking vacuum adsorption as the research focus, the established three-dimensional model is used to get the regional model through the Boolean subtraction operation of the mesh generation software, and then the model is meshed with GAMBIT to get the grid quality information, that is, the distortion rate of 0.7-0.8 is 0.15% and the distortion rate of 0.8-1.0 is 0; Then, the boundary type and region type are defined, and the solution setting and parameter setting are carried out in FLUENT to realize the preprocessing of simulation. Finally, the vacuum adsorption simulation and tea garden experiment were compared.The results show that the absolute error between simulation and experimental data is less than 0.04 and the simulation accuracy is 0.0001 by comparing the vacuum degree and suction power, which verifies the feasibility and reliability of the tea picker design.

     

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