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联合收获机360°脱粒分离装置设计与试验

Design and Experimental Research on the 360° Threshing and Separation Device of Combined Harvester

  • 摘要: 为了解决纵轴流脱粒装置在作物喂入量较大时易出现分离不彻底、破碎率高、损失率高及脱粒功耗大等问题,设计了一种联合收获机360°脱粒分离装置。该装置主要由脱粒滚筒、上部凹板筛、下部凹板筛、回流板及凹板筛间隙调节装置等构成。通过高速摄影试验,分析了装置不同区域的脱粒、分离过程。通过作业效果对比试验,证明360°脱粒分离装置能有效降低籽粒破碎率和损失率。为了解360°分离装置不同区域的分离性能,进行了不同区域分离性能对比试验。为了解上半部分凹板筛分离性能与作业参数的关系,以滚筒转速、导流板角度及凹板筛间隙为影响因素,以顶部凹板筛分离脱出物重量为试验指标,进行了单因素试验。结果表明:在0°~180°范围内分离出的脱出物质量明显高于181°~360°范围;在0°~180°范围内, 121°~180°范围分离出的脱出物最多;在181°~360°分离范围内,301°~360°范围分离出的脱出物最多。上半部分凹板筛分离性能随着滚筒转速的升高而升高,随着导流板角度的增大而增强,随着凹板筛间隙的增加而降低。研究结果可为改进纵轴流脱粒分离装置结构和参数优化提供参考和依据。

     

    Abstract: In order to solve the problems that the longitudinal axial flow threshing device was prone to incomplete separation, high crushing rate, high loss rate and high threshing power consumption when the crop feed amount was large, a 360° threshing and separating device for the combine harvester was designed. The device was mainly composed of a threshing drum, an upper concave plate screen, a lower concave plate screen, return plates and a gap adjusting device for concave plate screen. Through the high-speed photography test, the threshing and separation processes of different areas of the device were analyzed. It was proved that the 360° threshing and separating device could effectively reduce the crushing rate and loss rate of grains through a comparative test of operating effects. In order to study the separation performance of different regions of the 360° separation device, a comparative test of the separation performance of different regions was performed. In order to understand the relationship between the separation performance of the upper half of the concave plate sieve and the operating parameters, a single factor test was performed. The rotating speed of the drum, the angle of the deflector and the clearance of the concave plate were selected as influencing factors. The weight of the separated material from the upper half of the concave plate was selected as the test index. The results showed that the mass of the exudate separated in the range of 0°~180° was obviously higher than that in the range of 181°~360°. In the range of 0°~180°, the most exudates separated from the range of 121°~180°. In the range of 181°~360°, the most exudates separated from the range of 301°~360°. The separating performance of the upper part of the concave plate screen increased with the increase of the rotation speed of the drum, increased with the increase of the angle of the deflector and decreased with the increase of the clearance of the concave plate screen. The research results could provide reference and basis for improving the structure and parameter optimization of the longitudinal axial flow threshing and separating device.

     

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