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喷雾机风幕系统雾滴飘移分析及结构优化

Droplet Drift Analysis and Structure Optimization of Sprayer Air Curtain System

  • 摘要: 目前,高地隙喷雾机被广泛应用在大田作业中,在喷杆上方加装风幕系统可有效降低农药雾滴的飘失率,从而提高农药的利用率。为此,基于CFD软件,采用离散相模型对雾滴在不同水平风速(0、1、2、3m/s),不同喷头上游压力(0.3、0.7、1MPa)、不同喷施高度(0.5、1、1.5、2m)下的雾滴飘失进行了数值模拟研究。仿真结果表明:雾滴沉积分布在无任何因素干扰下呈圆环分布,当高度为0.5m时,即使水平风速为2m/s,雾滴飘失效果也较不明显,随着水平风速和喷施高度的增加,雾滴飘失逐渐增加;当喷头高度为2m、自然风速为3m/s时,一部分雾滴已飘离计算区域,增大喷头压力则能有效降低雾滴飘移,原因是喷头压力能够给雾滴较大的初速度,协迫雾滴向下运动,以补偿水平风速带来的飘失。通过加装导流板优化风幕结构,采用ANSA软件对风幕结构进行前处理、Fluent计算及后处理,结果表明:出口气流流速横向分布较为均匀,加装导流板的方案可行。实际作业中,应当根据实际情况合理选择喷施高度、压力,并应考虑风幕辅助气流细化雾滴和雾滴触叶反弹,可能对不同农作物防治效果造成的影响。

     

    Abstract: At present, high ground clearance sprayers are widely used in field operations. The installation of an air curtain system above the spray rod can effectively reduce the loss rate of pesticide droplets, thereby increasing the utilization rate of pesticides. Based on the CFD software, this paper uses a discrete phase model to analyze the fog droplets at different horizontal wind speeds(0 m/s, 1 m/s, 2 m/s, 3 m/s), different nozzle upstream pressures(0.3 MPa, 0.7 MPa, 1 MPa), and different spray nozzles. Numerical simulation of droplet loss under the application height(0.5 m, 1 m, 1.5 m, 2 m) has been carried out. The simulation results show that the droplet deposition distribution is circular without any interference. When the height is 0.5 m, Even if the horizontal wind speed is 2 m/s, the droplet loss effect is less obvious. As the horizontal wind speed and spray height increase, the droplet loss gradually increases. When the nozzle height is 2 m and the natural wind speed is 3 m/s, a part of the droplets have drifted away from the calculation area. Increasing the nozzle pressure can effectively reduce the droplet drift. The reason is that the nozzle pressure can give the droplets a larger initial velocity, and co-force the droplets to move downward to compensate for the horizontal wind speed. Lost. The air curtain structure is optimized by installing a deflector, and ANSA software is used to pre-process, fluent calculation and post-processing of the air curtain structure. The structure shows that the horizontal distribution of the outlet air flow velocity is relatively uniform, which proves that the option of installing the deflector is feasible. In the actual operation, the spraying height and pressure should be reasonably selected according to the actual situation, and the influence of the air curtain auxiliary air stream to refine the droplets and the rebound of the droplet contact leaves on the control effects of different crops should be considered.

     

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