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仿形起膜机构的设计与试验

Design and Experiment of Profiling Mechanism

  • 摘要: 边膜上覆盖的土壤在作物生长过程中受到侵蚀与边膜发生粘连,致使边膜难以回收。为提高边膜回收率,采用环节动物结构设计了一种仿形起膜机构。通过ANSYS Workbench对仿形起膜机构进行静力学分析,仿真结果显示:随着入土角增大,仿形起膜机构的变形和所受应力逐渐增大,最大变形是0.65mm,出现在安装立柱的底部位置;最大应力是171.55MPa,出现在安装立柱中部位置。以机具行进速度、机构入土深度、机构入土角度为试验因素,起边膜率和破土率为试验指标,进行了三因素三水平响应面试验,分析了各因素对试验指标的显著性。运用Design-Expert软件确定了最佳工作参数为机具行进速度1.0m/s、机构入土深度60mm、机构入土角度14°,在此参数下进行试验,起边膜率为93.4%,破土率为94.7%。

     

    Abstract: Side-film and soil are eroded during the growth of crops and adhere to the side-film, which caused side-film is difficult to recover. In order to improve the recovery rate of side-film, a new profiling mechanism was designed by adopting annelid structure. Static analysis of the mechanism was done by use of ANSYS software, the simulation results show that with the increase of the soil entry angle, the deformation and stress on the profiling film mechanism gradually increase. The maximum deformation is 0.65 mm, which appears at the bottom of the installation column; the maximum stress is 171.55 MPa, in the middle of the installation column position. The three-factor and three-level response surface test was carried out with the machine advancing velocity, the depth of the mechanism into the soil and the angle of the mechanism into the soil as the test factors, the side-film recovery rate and the soil breakage rate as the index. The significance of each factor on the index was analyzed and the factors were optimized.Using the optimization module of Design-Expert software, the best working parameters are determined as follows: the machine advancing velocity is 1.0 m/s, the depth of the mechanism into the soil is 60 mm, and the angle of the mechanism into the soil is 14°. The field test is carried out under this condition, and the test results are edged. The membrane rate is 93.4%, and the soil breaking rate is 94.7%.

     

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