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全闭合切割式白菜采收器设计与实验

Design and Experiment of a Fully Closed Cutting Type Cabbage Harvester

  • 摘要: 针对白菜手工采收的低效率及现代农业化采收器应用的局限性,设计了一款便携式全闭合切割式白菜采收器,可通过类花瓣刀片的旋转闭合运动实现对白菜根部的切割。首先,结合白菜样品形态特征建立了采收对象物理模型;其次,基于该模型提出了一种全闭合切割式的采收器,对采收器机头进行了设计和运动分析,探讨了采收器机头刀片开闭最大面积与刀片数量、形状关系,在刀片开口直径200mm、机头机构最小传动角40°情况下确定了齿圈最小滑槽、刀片尺寸;然后,运用ADAMS软件对采收器机头运动特性进行仿真分析,结果表明采收器机头尺寸、刀片数量形状设计合理,机头闭合特性符合设计要求;最后,进行白菜采收试验,结果表明:采收器组和手工组的采收效率分别为59.8个/min和19.4个/min,采收效率高于手工采收,且采收效率稳定,具有很好的市场应用前景。

     

    Abstract: Aiming at the low efficiency of manual harvesting of cabbage and the limitations of the application of modern agricultural harvesters,a portable fully closed cutting type cabbage harvester was designed. The harvester realized the roots of cabbage through the rotating and closing movement of petal-like blades. Cutting. First, the physical model of the harvest object is established based on the morphological characteristics of the cabbage sample; secondly,a fully closed cutting harvester is proposed based on the model, the head of the harvester is designed and the movement analysis is carried out, and the harvester machine is discussed. The maximum opening and closing area of the head blade is related to the number and shape of the blade. The minimum chute of the gear ring and the blade size are determined under the condition of the blade opening diameter of 200mm and the minimum transmission angle of the head mechanism. The simulation analysis of the head movement characteristics showed that the size of the harvester’s head, the number of blades and the shape were reasonable,and the closure characteristics of the head met the design requirements. Finally,the cabbage harvesting test was carried out. The results showed that the picking efficiency of the picker group and the manual group were different. It is 59. 8 pieces/min and 19. 4 pieces/min. The harvesting efficiency of cabbage using this harvester is higher than that of manual harvesting,and the harvesting efficiency is stable, and it has a good market application prospect.

     

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