基于堆积试验的包衣胡萝卜种子离散元参数标定
Calibration of Parameters of Coated Carrot Seeds Required in Discrete Element Method Simulation Based on Repose Angle of Particle Heap
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摘要: 在农业、食品和制药等行业中,颗粒包衣是常见的工艺,胡萝卜机械化播种中也常采用包衣种子。因此,了解包衣种子的物性参数对播种机设计和优化,需要分析颗粒的运动特性。目前,研究者通常采用离散元法来模拟颗粒运动,但其准确度取决于模拟时使用的颗粒离散元参数,且颗粒离散元参数一般很难直接获得,需要对其进行标定。为标定包衣胡萝卜种子的离散元参数,参考玉米、小麦等种子的参数标定过程,以堆积休止角为响应值,采用不同参数组合进行仿真,并与试验结果对比来寻找最优参数,是一种基于堆积试验的离散元参数标定方法。首先,采用Plackett-Burman试验对包衣胡萝卜种子离散元参数进行显著性检验,筛选出对休止角有显著影响的参数;然后,根据最陡爬坡试验确定显著因素的最佳水平范围;最后,采用三因素五水平二次回归正交旋转组合试验寻找最佳参数组合并通过仿真与试验进行对比验证。试验表明:胡萝卜种子-胡萝卜种子静摩擦因数、胡萝卜种子-铝板静摩擦因数、胡萝卜种子-胡萝卜种子滚动摩擦因数对休止角有显著影响,离散元参数最佳组合为:胡萝卜种子-胡萝卜种子静摩擦因数为0.35,胡萝卜种子-铝板静摩擦因数为0.42,胡萝卜种子-胡萝卜种子滚动摩擦因数为0.08。采用标定好的参数进行仿真,得到休止角平均值为18.13°,与试验对比,其相对误差为1.06%,表明最优参数组合可靠,可用于后续包衣胡萝卜种子离散元仿真。Abstract: In agriculture, food and pharmaceutical industries, particle coating is a common process, and coated seeds are often used in carrot mechanized sowing. Therefore, understanding the physical parameters of the coated seeds is very important for the design and optimization of the planter. For this, it is necessary to analyze the movement characteristics of the particles. Researchers usually use the discrete element method to simulate particle motion. The discrete element method is a reliable analysis method, but its accuracy depends on the particle discrete element parameters used in the simulation. The particle discrete element parameters are generally difficult to obtain directly,which need to be calibrated. What this article needs to calibrate is the discrete element parameters of coated carrot seeds. Refer to the parameter calibration process of corn, wheat and other seeds, take the pile angle of repose as the response value, use different parameter combinations to simulate, and compare with the test results to find the optimal parameters, is a discrete element parameter calibration method based on stacking test. Firstly, the Plackett-Burman test is used to test the significance of the discrete element parameters of the coated carrot seeds, and the factors that have a significant impact on the response value are screened out; then the optimal level range of the significance factors is determined according to the steepest climbing test;finally, a three-factor five-level quadratic orthogonal rotating combination test is used to find the best parameter combination and compare and verify through simulation and experiment. The three parameters, namely the static friction coefficient between carrot seeds and carrot seeds, the static friction coefficient between carrot seeds and aluminum plate, and the rolling friction coefficient between carrot seeds and carrot seeds, have significant effects on the angle of repose. The best combination of discrete element parameters is: static friction coefficient between carrot seeds and carrot seeds The coefficient of friction between carrot seeds and aluminum plate is 0. 42, and the coefficient of friction between carrot seeds and carrot seeds is 0. 08. The calibrated parameters are used for simulation, and the average angle of repose is 18. 13°. Compared with the experiment, the relative error is 1. 06%, which shows that the optimal parameter combination is reliable and can be used in the subsequent discrete element simulation of coated carrot seed, which provides a reference for the design of precision seed metering device.