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收获期宿根蔗的基本参数试验研究

Experimental Study on Basic Parameters of Perennial Sugarcane in Harvest Period

  • 摘要: 针对收获期宿根蔗不同部位的基本参数匮乏,无法建立高精度甘蔗仿真模型、甘蔗收获切割和蔗兜粉碎部件优化设计缺乏依据的问题,以广西有代表性的桂糖55甘蔗作为研究对象,采用物理试验、Duncan多重比较法及显著性分析方法,研究了收获期宿根蔗不同部位的基本参数,并进行了差异的显著性分析。结果表明:(1)茎节、节间长度在不同部位上有显著差异,顶部和底部的长度差异大,从上到下逐渐变小;节间、茎节直径有一定差异,但不显著;须根直径、数量、须根长度、生长角度在须根的3个部位有着显著差异,随着须根生长深度的增加,须根越往竖直方向生长,其密度也增大。(2)各部位茎节径向抗压强度、轴向抗压强度、径向压缩弹性模量、轴向压缩弹性模量变化范围为2.135~3.706MPa、6.735~8.988MPa、218.88~288.26MPa、1257.1~1946.5MPa,节间径向抗压强度、轴向抗压强度、径向压缩弹性模量、轴向压缩弹性模量变化范围为1.4379~2.1031MPa、6.135~6.889MPa、148.238~219.794MPa、886.815~1194.61MPa。蔗秆的平均弯曲强度和弹性模量分别为15.9、200.055MPa;不同层须根抗拉强度、弹性模量和抗剪强度的变化范围分别为24.95~28.213MPa、527.43~530.89MPa、16.574~23.037MPa。(3)为提高仿真精度,在建模时,茎秆和蔗兜秆、茎节和节间分开、须根分层进行建模,而在进行甘蔗收获和粉碎机械设计时,需考虑茎秆与蔗兜秆的力学特性差异,且优先考虑径向压缩破坏形式,对入土切割和蔗兜粉碎部件进行优化设计,以此来减少部件磨损、破坏和作业功耗。

     

    Abstract: In view of the lack of basic parameters in different parts of ratoon sugarcane during harvest, the inability to establish high-precision sugarcane simulation model, and the lack of basis for the optimal design of sugarcane harvest cutting and sugarcane bag crushing parts, this paper takes the sugarcane of Guitang 55, a representative variety in Guangxi, as the research object, using physical test, Duncan multiple comparison method and significance analysis method, The basic parameters of different parts of perennial sugarcane at harvest were studied, and the significance of the difference was analyzed.The results show that:(1)there are significant differences in the length of stem nodes and internodes in different parts, the length difference between the top and bottom is large, and gradually decreases from top to bottom. There were some differences in the diameter of internode and stem node, but it was not significant.The diameter, number, length and growth angle of fibrous roots are significantly different in the three parts of fibrous roots.With the increase of fibrous root growth depth, the more fibrous roots grow in the vertical direction, the more their density increases.(2)The variation range of radial compressive strength, axial compressive strength, radial compressive elastic modulus and axial compressive elastic modulus of stem nodes at each part is 2.135-3.706 MPa, 6.735-8.988 MPa, 218.88-288.26 MPa and 1257.1-1946.5 MPa, and the variation range of radial compressive strength, axial compressive strength, radial compressive elastic modulus and axial compressive elastic modulus of internodes is 1.4379-2.1031 MPa, 6.135-6.889 MPa, 148.238-219.794 MPa, 886.815-1194.61 MPa.The average bending strength and elastic modulus of sugarcane stalk were 15.9 and 200.055 MPa.The variation ranges of tensile strength, elastic modulus and shear strength of fibrous roots in different layers are 24.95-28.213 MPa, 527.43-530.89 MPa and 16.574-23.037 MPa.(3)In order to improve the simulation accuracy, during the modeling, the stem nodes and internodes of the stem and bagasse are separated and the fibrous roots are layered for modeling.When designing sugarcane harvesting and crushing machinery, it is necessary to consider the differences of mechanical properties of different parts. The radial compression failure mode is given priority, and the earth cutting and bagbag crushing parts are optimized, and can reduce component wear, damage and operation power consumption.

     

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