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精准变量全幅式物料施撒装置的设计与仿真分析

Design and Simulation Analysis of Precision Variable Full-width Material Distributor

  • 摘要: 为进一步解决风沙土改良作业机械化率低的问题,提高改土材料机械化铺施效率,提出了一种精准可控变量的固体物料施撒方案,设计了一种精准变量全幅式物料施撒装置。通过对物料施撒过程的受力和运动分析,以物料颗粒为研究对象,建立其在幅板上运动的动力学模型。基于离散元法对物料施撒过程进行仿真试验研究,建立试验因素与试验指标之间的二次回归模型,并进行单因素影响分析、方差分析及目标参数优化。结果表明:各因素对分布变异系数影响大小的先后顺序分别为调量板、排肥轮轴转速、幅板个数;经过中心组合响应曲面试验设计进行参数优化可知:当幅板个数为7、调量板位置为0mm、排肥轮轴转速为40r/min时,分布变异系数最小为7.36%,铺料最均匀,厚度最大,满足施撒作业的要求。研究结果可为风沙土改良机械及农业固体施肥机械设计提供参考。

     

    Abstract: In order to solve the problem of low mechanization rate of sandy soil amelioration and improve the mechanized laying efficiency of soil amelioration materials, this paper presents a precise and controllable solid material spraying scheme and designs a precise variable full-width material spraying device. Based on the analysis of the force and movement of the material spraying, the dynamic model of the material particle movement on the plate is established. Based on the discrete element method, a quadratic regression model between test factors and test indexes was established, and single factor analysis, variance analysis and objective parameter optimization were carried out. The results show that the order of the influence of each factor on the distribution variation coefficient is the adjusting board, the rotational speed of fertilizer wheel and the number of plates. The research results can provide reference for the design of machinery for sandy soil improvement and solid fertilization in agriculture.

     

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