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Lightweight design of large square baler frame

  • 摘要: 机架作为大方草捆打捆机的核心承力部件,承担着支撑主体结构及连接各功能模块的重要作用。其结构刚度与稳定性对整机作业性能和工作效率具有决定性影响。机架设计的合理性不仅直接影响打捆机功能实现的完备性,更对机具运行的安全性与可靠性具有决定性作用。利用ANSYS Workbench对大方草捆打捆机机架开展静力学有限元分析,通过对机架受力云图与形变云图分析得出机架产生最大形变量1.255 mm,其位置在压缩室底部横梁,其余零件形变较小。分别采用ANSYS与Solidthinking Inspired对机架进行拓扑优化设计,机架总质量减小433.1 kg。研究结果为大方草捆打捆机的优化设计提供参考依据。

     

    Abstract: As key component of large square baler, frame plays vital role in supporting main strucute and connecting various functional modules.Its structural stability directly affect machine's overall service performance and working efficiency.Furthermore, frame's design rationality not only directly impacts baler functionality, but also has an important impact on machine's safety and reliability.Based on ANSYS Workbench, a static finite element analysis was conducted on large square baler.Force cloud map and deformation cloud map analysis showed that frame experienced a maximum strain of 1.255 mm at bottom crossbeam of compression chamber, while deformation in other parts was minimal.ANSYS and Solidthinking Inspired were used to perform frame topological optimization, resulting in a total mass reduction of 433.1 kg.Research findings provide a reference basis for large square baler optimization design.

     

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