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卧式滚筒反应器能耗分析与仿真研究

Energy consumption analysis and simulation of horizontal drum reactor

  • 摘要: 卧式滚筒反应器因其发酵周期短、密闭性好等特点越来越多地应用于畜禽粪污等有机废弃物的资源化处理领域,但针对卧式滚筒反应器的受力分析与动力等相关理论分析较少,目前多数设计以经验为主。对卧式滚筒反应器低速转动下的动力需求进行研究,同时针对抄板角度、抄板间距、滚筒长径比等因素在EDEM仿真软件中进行仿真,探究好氧堆肥的低能耗方案。仿真试验以鸡粪和木屑为混合原料,抄板角度、抄板间距和滚筒长径比为试验因素,混合均匀度与吨料能耗为试验指标,两指标比例取1∶1,采用BBD响应面法优化参数组合。结果表明,最优参数组合为抄板角度50.1°、抄板间距1.13 m、滚筒长径比6.17,混合均匀度和吨料能耗预测值分别为85.5%和0.173 kW∙h/t;仿真结果的混合均匀度86.75%、吨料能耗0.168 kW∙h/t,仿真值与预测值误差≤5%,表明响应面模型的拟合度良好。

     

    Abstract: Horizontal drum reactor is increasingly being used in resource treatment field of organic wastes, such as livestock and poultry manure, due to their short fermentation cycles and good airtightness.However, there is few theoretical analysis related to force analysis and dynamics of horizontal drum reactor, and most current designs are based primarily on experience.Power demand of horizontal drum reactor under low speed rotation were studied, while factors such as blade angle, blade spacing, drum length-to-diameter ratio were simulated using EDEM simulation software to explore low energy consumption solutions for aerobic composting.In simulation test, chicken manure and wood chips were used as mixed raw materials, blade angle, blade spacing, and drum length-to-diameter ratio were selected as test factors, mixed uniformity and energy consumption per ton of material were set as test indicators, with 1∶1 ratio between two metrics.BBD response surface method was used to optimize parameter combination.Results have shown that optimal parameter combination was blade angle of 50.1°, blade spacing of 1.13 m, and drum length-to-diameter ratio of 6.17.Predicted values for mixing uniformity were 85.5%, and energy consumption per ton of material was 0.173 kW·h/t.Simulation results yielded a mixing uniformity of 86.75% and an energy consumption of 0.168 kW·h/t.Error between simulation value and predicted value was ≤ 5%, indicating that response surface model fits data well.

     

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