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油菜联合收获机旋风分离清选系统设计与试验

Design and experiment on cyclone separating cleaning system for rape combine harvester

  • 摘要: 针对传统油菜联合收获机多采用风筛式清选装置,其整机结构复杂、尺寸庞大,研制了一种适于油菜联合收获的旋风分离清选系统,分析确定了旋风分离筒、输送带式强制喂料装置的结构及其相关参数,采用单因素与二次旋转正交组合试验研究了旋风分离筒吸杂口风速、风量以及强制输送带线速度对油菜籽粒清洁率和损失率的影响,构建了籽粒清洁率、损失率与吸杂口风速、强制输送带线速度之间的回归方程,优化得出了最佳运行参数组合。试验结果表明:吸杂口风速为12~16 m/s,风量为0.375~0.501 m3/s,强制输送带线速度为1.570~1.884 m/s时,清选性能较好。选择吸杂口风速15.3 m/s、风量0.479 m3/s、强制输送带线速度1.570 m/s优化组合时,分析计算得出籽粒清洁率为96.98%。田间试验表明:采用取消链耙输送设计的油菜联合收获机能够保证物料喂入顺畅,旋风分离清选系统清洁率为90.21%,损失率为6.54%。该研究结果为旋风分离清选系统的结构优化和油菜联合收获机整机结构的改进提供了参考。

     

    Abstract: Abstract: Combined harvesting and segment harvesting were typical ways to complete rapeseed harvesting. Combined harvesting could finish all the operations in one time and had relatively high efficiency. Cleaning system was one of the key parts of rapeseed combined harvester and cleaning loss played an important role in the total loss of the mechanical operation. Considering the importance of reducing cleaning loss, further study on the adaptability of cleaning system to mechanical physical and aerodynamic property of rapeseed was necessary. Compared with the cleaning system working with fan and vibrating screen, cyclone separating cleaning system adopted airflow to make the seeds clean and had many advantages like simple structure. Unfortunately, the most of the cyclone separating cleaning systems were used for rice and wheat combined harvesters while the majority of traditional rapeseed combined harvesters used the fan and vibrating screen as the cleaning device which made the overall structure complex and large. To solve those problems, a kind of cyclone separating cleaning system for rapeseed combined harvester was designed in this paper. Main working components of cyclone separating cleaning system included cyclone separator, forced feeding conveyor, pipe and fan. The operating objects of cyclone separating cleaning system were rapeseed extractions, of which the main constituents were rapeseeds, pod and short stem. The structure and operation parameters of cyclone cylinder and forced feeding conveyor were analyzed. Single factor experiment and rotation regression design were carried out to study the effects of the air velocity, the air flow of the cyclone cylinder miscellany export and the linear velocity of the forced conveyor belt on clean ratio and loss ratio. The regression equation of the relationship between the air velocity of the cyclone cylinder miscellany export, and the clean ratio and the loss ratio was obtained, as well as the linear velocity of the forced conveyor belt. The results showed that the cleaning performance of the cyclone separating cleaning system was better when the air velocity of the cyclone cylinder miscellany export was 12-16 m/s, the air flow was 0.375-0.501 m3/s and the linear velocity of forced conveyor belt was 1.57-1.884 m/s (the initiative roller speed of the forced conveyor belt was 500-600 r/min). The optimum operation condition was: the air velocity of the cyclone cylinder miscellany export was 15.3 m/s, the air volume was 0.479 m3/s and the linear velocity of forced conveyor belt was 1.57 m/s (the initiative roller speed of the forced conveyor belt was 500 r/min). Under this condition, the clean ratio was 96.98% by calculation. The results could provide the support for the structure optimization of the cyclone separating cleaning system and the improvement of the overall structure for rapeseed combined harvester. What was more, the field experiment of rapeseed combined harvester was conducted in Huazhong Agriculture University. It turned out that the cyclone separating cleaning system worked well and the clean ratio was 90.21% while the loss ratio was 6.54%. In addition, though the cyclone separating cleaning system could obviously simplify the overall structure of rapeseed combined harvester and meet the production requirements, the operation performance of the cyclone separating cleaning system should be adjusted according to different feeding rates and rapeseed maturity degrees when the rapeseed combined harvester worked in field.

     

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