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不同导叶叶片掠角下轴流泵段水力特性分析及试验

Axial-flow pump hydraulic analysis and experiment under different swept-angles of guide vane

  • 摘要: 考虑到轴流泵叶轮出口导叶进口区域水流复杂,该文在常规设计导叶基础上通过改变导叶叶片前掠和后掠的角度,期望导叶能够尽可能的回收叶轮出口的速度环量,提高轴流泵段的效率。该文采用计算流体动力学软件研究后置导叶在不同的扫掠角度下对轴流泵段水力性能的影响。以常规设计导叶为基础,一共研究计算了6种不同导叶扫掠方案,每种导叶扫掠方案又计算了8个不同流量工况点。根据数值模拟结果,分析了不同导叶扫掠角度对轴流泵段能量特性的影响,对导叶和出水弯管的水力损失进行了定量计算。最后对前掠16°导叶进行了泵段能量性能试验,并结合数值模拟对该文主要结论进行验证分析。研究结果表明:导叶扫掠角度对轴流泵段性能影响主要体现在小流量工况,且导叶叶片前掠效果比后掠好;导叶叶片前掠16°时,整流效果最好,导叶损失和出水弯管损失最小,效率最高;试验数据与数值模拟结果各点误差在3%以内,验证了数值模拟结果的可靠性、准确性。研究结果不仅有助于导叶水力性能的优化设计,同时对提高泵段的效率提供了参考。

     

    Abstract: Abstract: Based on the computational fluid dynamics (CFD) software, this paper studied the influence of the post guide vane under different sweep angles on the hydraulic performance of the axial flow pump device. The purpose was that through changing the angle of blade forward and back sweeping, the post guide vane could as much as possibly recover the velocity circulation of the impeller outlet, at the same time, the hydraulic loss of the guide vane could be not too large, so as to improve the hydraulic characteristics of the axial flow pump device. This paper used the Turbo-Grid software to build the model and carry out the mesh division of the post guide vane and the impeller, used the Pro/E software to build the models of the inlet straight pipe with water-guiding cone and the standard 60°outlet pipe, and then used the ICEM to carry out the structured-grid division. Then, the hydraulic property of the axial flow pump device was analyzed through the CFX software. There were 6 different post guide vane sweeping schemes, which were forward sweep 24°, forward sweep 16°, forward sweep 8°, 0°, back sweep 8°and back sweep 16°. Numerical simulation of the axial flow pump device adopted the standard k-ε model, and each sweeping scheme of post guide vane had 8 flow points including 280, 300, 320, 340, 360, 380, 400 and 420 L/s. The influence of different post guide vane sweeping angles on the energy characteristics of the axial flow pump was analyzed under the design condition and the non-design condition. Then the hydraulic loss of the post guide vane and the outlet pipe was calculated and analyzed. Finally, the experimental study of the energy performance of the axial flow pump device was carried out. The results showed that, the test performance curve trend was consistent with the numerical simulation; the flow-head curve showed a little deviation under small flow, other parts fitted well, and the flow-efficiency curve did not fit so well, but the error between the test data and the numerical data was within 3% that was very small. The results from numerical simulation and experimental study had been mutually authenticated. The results of the study showed that: under small flow condition and near design condition, the energy performances of axial flow pump device of different sweep angles had comparatively large difference, on the other hand, the energy performances were almost the same under large flow condition; under the design condition, the flow separation of the airfoil tail of back sweep guide vane was very serious, and hydraulic loss of the guide vane was very large; the guide vane of forward sweep 16° could as much as possibly recover velocity circulation of the impeller outlet, also its hydraulic loss was the smallest. Therefore, the guide vane of forward sweep 16° has a good effect to improve the energy performance of the axial flow pump device.

     

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