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高温射流冲击苎麻开纤脱胶的压力和温度场数值模拟与试验

Numerical simulation and experiment of pressure and temperature field for jet impinging ramie fiber separation and degumming

  • 摘要: 为了研究苎麻纤维残留胶质的射流冲击分纤脱胶机理,设计试制了高温射流冲洗试验装置,开展了单喷嘴和双喷嘴开纤脱胶试验,数值模拟了单喷嘴和双喷嘴射流冲击壁面的表面温度场、压力场分布及有效的作用区域。结果表明,当喷嘴直径为2.0 mm,进口温度为373 K时,单喷嘴射流冲击试验的较佳组合参数喷距为30 mm,进口压强为1.2 MPa,时间为16 min,测得残胶率为3.1%;以单喷嘴相同设定参数模拟了双喷嘴较佳喷嘴间距为30 mm,冲击压力范围为0.2~0.3 MPa,温度范围为320~334 K,该试验测试的喷嘴间距与数值模拟相符合,测试残胶率为3.1%,单纤维断裂强力为51.71 cN。该技术为开发新型苎麻纤维分纤洗脱设备提供技术参数。

     

    Abstract: In order to research and develop a new technology of ramie fiber splitting and residual gum removal, ramie fibers treated by alkali scouring with 10.8% residual gum content were selected as the research object. A hydraulic dynamic device was trial-manufactured for investigating the ramie fiber splitting and residual gum removal. According to the trial results, an equipment with a high temperature (373 K) water-jet function was designed and manufactured. Firstly, without consideration of interaction among factors, orthogonal experiments with 3 factors and 3 levels were carried out using the equipment with single nozzle to inspect the influence of jet distance, inlet pressure, and treating time on the residual gum content. The results showed that the optimal combination was 30 mm jet distance, 1.2 MPa inlet pressure, and 16 min treating time, and the jet distance was the primary factor. Under the optimal conditions, residual gum rate was 3.1%. Secondly, under the conditions of the inlet pressure of 1.2 MPa, the outlet diameter of 2.0 mm, and the temperature of 373 K, the distribution of both temperature field and pressure field, and the effective area on ramie fiber surface by the treatment of water-jet impact with single nozzle were simulated using the FLUENT software, with different jet distance of 20, 30, 40 and 50 mm. The numerical simulation results indicated that with 30 mm jet distance, the pressure field on ramie fiber surface was in a range from 0.16 to 0.30 MPa, which was consistent with the outcomes of hydraulic dynamic impact experiment as well as the orthogonal experiments. Thus, it hinted that the jet distance at 30 mm was the most effective condition for the ramie fiber splitting and residual gum removal. Meanwhile, the inlet pressure at 1.2 MPa, the outlet diameter of 2.0 mm, the temperature at 373 K, the jet distance at 30 mm, and the internal space between nozzles ranging from 20, 30 to 40 mm were set to simulate the effective area on ramie fiber surface by the treatment of water-jet impact with double nozzles. The numerical simulation results suggested that the optimal internal space between nozzles was 30 mm, and the pressure field and temperature field on ramie fiber surface were from 0.2 to 0.3 MPa and from 320 to 334 K respectively. Under the optimal conditions, it had a better overlap area and a maximum coverage of pressure field. Eventually, the residual gum content and fiber breaking force were applied to assess the fiber quality after treatment. Based on the single nozzle trial results and the data analyses, jet distance was the most impactful factor. According to the optimal internal space between nozzles of 30 mm, multi tests were carried out with jet distance of 20, 30, 40 and 50 mm and treating time of 12, 14, 16 and 18 min. The results stated that the optimal internal space was 30 mm and the optimal treating time was 16 min, which acquired 3.1% residual gum content and 51.71 cN singe-fiber breaking force. According to the results of numerical simulation and equipment practices, it suggested that the fiber splitting and residual gum removal of the pre-degumming ramie fiber were satisfactorily achieved at one time, without fiber damage ascribed to the flexible property of water within a certain pressure extent. This technology not only can combine the stages of fiber splitting, bleaching, and rinsing in the existing process, but also provides a novel technology for researching and developing equipment for ramie fiber splitting and gum removal.

     

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