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4JSM-2000A型棉秆粉碎及搂膜联合作业机的研制

Development of 4JSM-2000A type combined operation machine for cotton stalk chopping and residual plastic film collecting

  • 摘要: 新疆是中国地膜应用面积最大、污染最为严重的地区,地膜回收广泛采用立杆式搂膜机作业,存在窄行中的地膜难回收、残膜回收率低、作业距离短、卸膜频繁、作业效率低等问题。为解决上述问题,该文研制了4JSM-2000A型棉秆粉碎及搂膜联合作业机。机具主要由棉秆粉碎装置、螺旋输送机构、搂膜机构、卸膜机构、传动系统、机架等组成。采用侧输出式棉秆粉碎装置,将粉碎后的棉秆通过螺旋搅龙输出至地面,有利于膜秆分离;搂膜部件增加有浮动功能的小窄行搂膜弹齿,进一步提升残膜回收率。通过静力学分析,确定弹齿入土角θ范围为10°~30°;对弹齿入土深度、弹齿组数、机具前进速度进行试验与响应曲面分析,并建立了三元二次回归模型。应用Design-Expert软件寻优功能进行优化,优化后弹齿入土深度20 mm、弹齿组数为12组、机具前进速度为1.5 m/s。田间试验结果表明,优化参数组合的残膜回收率为91%,膜秆分离率为87%,棉秆粉碎合格率为90%,优化方案切实可行,满足设计要求。对比试验表明,本文机具在残膜回收率与卸膜次数上优于立杆式搂膜机。研究结果可为残膜回收联合作业机械的研制提供参考。

     

    Abstract: Abstract: Plastic film mulching and planting technology has been widely used all over the world, and has made great contribution to the development of agriculture. The film is so thin that it is difficult to recover, resulting in a heavy white pollution problem. Among them, Xinjiang is a heavy disaster area of white pollution. At present, the residual membrane recycling machine widely used in Xinjiang is the vertical rod type cuddle machine. This machine has simple structure, small failure rate and fast moving speed, but has many problems. The recovery rate of residual film is less than 50%, and especially the residual film in narrow rows can’t be recovered. Next is the frequent unloading of membrane, and after traveling a distance of about 30 m, membrane needs to be unloaded once, which seriously affects the operation efficiency. The unloading operation is carried out through the up and down jitter of the lifting arm of the machine, and the frequent operation can make a damage to the hydraulic system of the tractor hoist arm. In order to solve the problems that the recovery rate of residual film is not high in the traditional vertical rod encircling machine, the plastic film on the narrow line is basically unrecoverable, and the discharge of the film is frequent, the joint operation machine of 4JSM-2000A cotton stalk crushing and film collecting was designed. The machine is mainly composed of cotton stalk crushing mechanism, screw conveying mechanism, membrane collecting mechanism, membrane unloading mechanism, transmission system and rack. One-time operation can complete 2 steps, i.e. cotton stalk crushing and film wrapping. The side output type cotton stalk crushing device is adopted, and the crushed cotton stalk is output to the ground through a screw auger, so that the separation of the membrane rod can be facilitated. A small narrow row of membrane elastic teeth with floating function are added to the membrane part, so that the residual membrane picking rate is further improved. The residual membrane recovery machine is used to control the hydraulic cylinder by the hydraulic control after the tractor. The automatic membrane unloading is realized, which makes up the deficiency of the existing vertical rod type cuddle machine. According to the design of the main working parts, the arrangement, the speed of the moving knives of the cotton rod device, the screw conveying, the stirring dragon, and the pre-tightening spring of the floating encircling film device are designed and studied, and the structural dimensions are determined. The machine adopts large size spring-tooth, increases the storage space of materials, prolongs the working distance to 50-70 m, reduces the number of film unloading, and improves the working efficiency. After the tractor outputs hydraulic pressure to control hydraulic cylinder expanding and contracting, automatic film unloading is realized. The stress of the spring-tooth is analyzed, and the range of the penetration angle of the spring-tooth is 10- 30. The depth of the spring-tooth, the number of spring-teeth and the speed of the machine were tested, and the response surface analysis was done. The 3 factors had significant influence on the recovery of residual film, and the optimizing function of Design-Expert software was used for optimization. The test results show that when the depth of the spring-tooth is 20 mm, the number of spring-teeth is 12, and the speed of machine is 1.5 m/s, the recovery rate of residual film is 91%. The experiment shows that the optimization plan is feasible. The parameters of the machine meet the design requirements. The results of the study can provide a reference for the development of residual film recovery machine.

     

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