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液力偶合器三维涡识别方法及流场时空演化

Three-dimensional vortex recognition method and spatial-temporal evolution of flow field for hydrodynamic coupling

  • 摘要: 精细刻画液力偶合器内部非定常多尺度三维涡结构对于揭示液力偶合器流场时空演化规律与能量损耗机理具有重要意义。该研究基于计算流体动力学理论,采用应力混合涡湍流模型多尺度解析模拟制动工况下液力偶合器三维旋涡流场。通过3种不同的涡识别方法提取涡轮内部多尺度涡系结构,从空间重构效果、阈值选择范围及敏感性角度分析不同涡识别方法的适用性。依托粒子图像测速(Particle Image Velocimetry,PIV)流场试验验证数值模拟及涡结构辨识结果的准确性与可靠性。围绕三维涡结构特征解析结果和二维流场图谱信息,分析并揭示流道内部湍流的时空演化规律及能量损耗机理。结果表明:Q准则方法的阈值选择盲目性大,难以同时识别强涡与弱涡结构,丢失很多涡结构细节特征,无法准确预测三维涡空间连续性运动趋势;Ω方法能够在阈值范围为0.51~0.59内辨识弱涡结构,但涡系空间重构后涡的运动趋势感不强;ΩL方法对阈值不敏感,在阈值范围为0.51~0.67内该方法空间涡系重构效果最好,强涡、弱涡结构特征识别度高。制动工况下涡轮内部整体流动为逆时针大尺度环流,并伴有小尺度涡流等局部流动现象,与主流涡运动相同旋向的旋涡促进主流旋涡运动,相反旋向的旋涡阻碍主流旋涡运动,由于涡的撕裂、破碎、分离、碰撞、摩擦、挤压等作用,导致流体能量损失,以热能形式耗散。研究结果可为液力偶合器结构设计与优化提供理论与技术指导。

     

    Abstract: Abstract: A hydrodynamic coupling has been one of the most important components for the driven machine using the flow of fluid. The internal flow field of the hydrodynamic coupling is characterized by an unsteady multi-scale eddy flow with multiple flow states and physical impacts. The overall flow inside depends mainly on the generation, development, and interaction of multi-scale vortices. It is necessary to finely characterize the unsteady multi-scale three-dimensional vortex structure inside the hydrodynamic coupling. In this study, a stress mixed eddy turbulence model was established to simulate the three-dimensional vortex flow field of the hydrodynamic coupling under the braking condition using computational fluid dynamics. A multi-scale analytical investigation was carried out to reveal the spatiotemporal evolution of the flow field and the mechanism of energy loss. Three types of vortex identification were used to extract the multi-scale vortex structure inside the turbine. The applicability of different vortex identification was analyzed from the perspective of spatial reconstruction, threshold selection range, and sensitivity. A Particle Image Velocimetry (PIV) flow field test was conducted to verify the accuracy and reliability of numerical simulation and vortex structure identification. Three-dimensional vortex structure characteristics and two-dimensional flow field maps were used to determine the temporal and spatial evolution of the turbulent flow inside the flow channel and the energy loss mechanism. The results show that there was a blind threshold selection in the Q criterion. Specifically, the structure extraction cannot concurrently capture both strong and weak vortex structures. There was also the incoherent structure of the vortex system, the insufficient reconstruction of the multi-scale vortex, and the missing vortex flow. As such, the Q criterion failed to accurately predict the continuous motion of the three-dimensional vortex space. By contrast, the Ω method captured the weak vortex structure within a large threshold range at the threshold of 0.51-0.59. Nevertheless, there were also no outstanding features of vortex structure extraction and the trend of vortex motion after the reconstruction of vortex system space. The ΩL method was not sensitive to the threshold selection, where the spatial vortex system refactoring performed the best when the threshold was 0.51-0.67. Correspondingly, the ΩL method can be expected to fully represent the structure characteristics of small-scale vortices and their movement trends. Strong and weak vortices can also be highly recognizable. Consequently, the overall flow inside the turbine can be defined as a large-scale counterclockwise circulation under braking conditions, accompanied by the local flow, such as the small-scale eddy currents. The mainstream vortex can be promoted by the vortex in the same direction, but hindered by that in the opposite. The fluid energy can be lost and dissipated in the form of heat energy, due to the tearing, crushing, separation, collision, friction, and extrusion of the vortex.

     

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