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基于毕渥数的果蔬阶段降湿热风干燥特性

Hot drying characteristics of fruits and vegetables during heat and mass transfer using Biot numbers

  • 摘要: 为了揭示阶段降湿热风干燥技术的适用性,该研究在干燥温度60℃、风速1.0 m/s 时,研究了不同厚度胡萝卜片(6、12、18 mm)和龙眼物料在阶段降湿(第1阶段相对湿度(Relative Humidity,RH)50%保持30 min;第2阶段RH 20%至结束)和连续排湿(RH<15%)干燥条件下的干燥特性,传热毕渥数(heat transfer Biot,Bih)和传质毕渥数(mass transfer Biot,Bim)、水分有效扩散系数(effective moisture diffusion coefficient, Deff)、色泽、复水比及能耗值。研究表明:对于厚度为6 mm的胡萝卜片和龙眼物料,相对于阶段降湿,连续排湿有助于提高干燥效率;对于12或18 mm的胡萝卜片,阶段降湿能够提高Deff。6、12和18 mm的胡萝卜片在干燥过程中的Bih分别为0.582 7、1.165 5和1.748 2。6 mm时Bih<1,内部扩散的水分能够及时迁移至表面,维持较低RH有助于加快干燥速率。12或18 mm时Bih>1,物料表面和内部存在着较大的水分和温度梯度,此时需要采用阶段降湿干燥方式。不同厚度胡萝卜片干燥过程中的Bim在0.156 8~0.223 0之间;连续排湿和阶段降湿干燥条件下,龙眼Bim分别为0.110 3和0.084 3。这表明,水分由果肉内部迁移至果肉表面的传质阻力较小,干燥过程中果肉收缩、坚硬的外壳及外界较高RH使得水分迁移产生较大阻力。不同厚度胡萝卜片Bim>0.1,表明物料内部至表面存在较大的水分梯度,应采用高RH以减小表面水分蒸发速率,同时升高物料温度。对于6 mm胡萝卜和龙眼物料,连续排湿干燥条件下色泽较好,复水比高且能耗低;而对于12 或18 mm的胡萝卜片,阶段降湿干燥条件下具有较好的色泽,较高的复水比及较低的能耗。综上,阶段降湿干燥过程中,Bih>1且Bim>0.1时,说明阶段降湿干燥适用于此物料的干燥,否则宜采用连续排湿干燥方式。该研究可为果蔬热风干燥过程中合适的RH调控方式筛选提供理论依据和技术支持。

     

    Abstract: Abstract: A Biot number has been an excellent indicator for the heat or mass transfer performance during the agricultural production process. The difference between temperature and moisture can be determined between the inside and outside of the material, including heat transfer Bih and mass transfer Bim. Nowadays, a step-down relative humidity (RH) has been successfully applied to improve the drying efficiency and quality of some fruits and vegetables, such as carrots, American ginseng roots, and mushrooms. The high RH can be adopted in the step-down (RH) drying to pretreat the material, until the temperature increases to a high level. Afterward, the RH drying can be reduced to a low value for the surface moisture evaporation. The optimal angle of heat transfer can be selected for the high humidity in the early stage of step-down RH drying, leading to the rapid rise in the surface temperature. Once the surface temperature rises, the internal temperature increases in the way of heat conduction, and the migration and diffusion rate of water increases after the internal temperature rises. The mass transfer angle was also selected to inhibit the evaporation of water on the surface for the high humidity in the early stage, in order to prevent the surface from drying too fast and crust formation. Therefore, the difference between the surface and the internal temperature can be used to determine the dispersion and migration of the internal water into the surface in time, particularly for the effective dehumidification in step-down RH drying. The kind of fruit and vegetable materials can be the dominant factor in this case. It still remains unclear on step-down RH drying suitable for all fruit and vegetable materials. In this study, the applicability of step-down RH hot air drying was evaluated to clarify the drying characteristic, the effective moisture diffusion coefficient (Bih and Bim), color, rehydration ratio, and energy consumption of different thickness carrots (6, 12, and 18 mm) and logan under the step-down RH (first stage: 50% RH 30 min; second stage: 20% to end) and continuously dehumidification (RH<15%) with the drying temperature of 60 oC and the air velocity of 1.0 m/s. Results showed that the higher drying efficiency was achieved in the higher Deff value for the carrot and longan slices with the thickness of 6 mm in the continuous dehumidification, compared with stage one. By contrast, the stage dehumidification improved the drying efficiency with the higher Deff in the carrot slices of 12 mm or 18 mm. The Bih values of 6, 12, and 18 mm carrot slices were 0.582 7, 1.165 5, and 1.748 2, respectively. The maximum relative deviation was 2.7% between surface and internal temperature for the 6 mm carrot slices and Bim<1. The low RH greatly contributed to speeding up the drying rate, where the water inside the material was rapidly diffused to supply the surface. The maximum relative deviation between surface and internal temperature was 8.6% at the 12 mm carrot slices, and 13.8% at the 18 mm carrot slices, when Bim>1. Therefore, the step-down RH drying was necessary, due to the large water and temperature gradients on the surface and inside of the material. The Bim values of carrot slices with different thicknesses varied from 0.156 8 to 0.223 0. The Bim values of longan under the continuous dehumidification and step-down RH were 0.110 3 and 0.084 3, respectively. Furthermore, there was a small resistance of internal mass transfer in the longan (Bim<0.1), where the water quickly diffused to the flesh surface. Nevertheless, the flesh shrinkage, hard outer shell, and high RH outside caused great resistance to moisture migration during the drying process. The Bim values of carrot slices with different thicknesses were more than 0.1, indicating the large moisture gradient from the inside to the surface. Therefore, a high RH was adopted to reduce the evaporation rate of surface water for the high temperature. An excellent performance was achieved in the 6 mm carrot and longan under continuous dehumidification drying, indicating a better color, a higher rehydration ratio, and lower energy consumption. The carrot slices of 12 or 18 mm achieved better performance under step-down drying conditions. In conclusion, the applicability range of stage dehumidification drying was determined using heat and mass transfer Biot number, when Bih>1 and Bim>0.1 during step-down drying. The finding can provide theoretical and technical support for the different materials in the relative humidity control mode.

     

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