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基于轮辋双向应变的非道路轮胎垂向载荷估计

Estimating the vertical load of off-road tires using a bidirectional strain of wheel rim

  • 摘要: 针对非道路轮胎垂向载荷预测困难和精度较低的问题,该研究提出一种基于轮辋双向应变的非道路轮胎垂向载荷估算方法,在分析受垂向载荷后轮辋的径向与切向应变基础上,设计了一套基于高精度销轴式传感器的轮辋应变采集系统。通过轮胎转鼓试验台开展多工况测试试验,建立了轮胎滚动过程中轮辋切向及径向应变的数据集,并利用自注意力卷积神经网络(self-attention convolutional neural network,AT-CNN)构建了轮胎垂向载荷估算模型。估算结果显示,AT-CNN模型垂向载荷估计结果的平均绝对误差为95.68 N,均方根误差为100.54 N。相较于传统深度神经网络(deep neural network,DNN)估算模型,AT-CNN模型估计结果的平均绝对误差降低82.83%,均方根误差降低82.90%。十折交叉验证试验表明AT-CNN模型具有良好的泛化能力,可实现非道路轮胎垂向载荷实时且准确的估计。

     

    Abstract: Tires are one of the most important components to carry and drive agricultural machinery, such as tractors. At the same time, the tires can also contact with the ground and continuously interact during the operation of agricultural vehicles. The working state of tires can directly dominate the various performance of agricultural machinery. Agricultural tires are often confined to large load fluctuations, special pattern shapes, harsh working environments, and tire body vibrations. However, it is also difficult to accurately acquire the tire vertical loads in practical operations. Particularly, the vertical load can have a serious impact on the performance of agricultural machinery. The key influencing factors of the vertical load can be used to evaluate and optimize the efficiency and stability during operation. In this study, a systematic estimation of the vertical load was performed on the off-road tires using a bidirectional strain of wheel rims. The vertical loads of the agricultural tires were obtained for the high estimation accuracy of the improved models. Taking the off-road tire as the research object, the radial and tangential strains of the wheel rim were determined under vertical load. A wheel rim strain acquisition system was designed using high-precision pin axis sensors. A test bench of tire drum was used to conduct the multiple working tests. The stress-strain curve of the wheel rim was obtained during tire rolling. A series of operations were conducted on the data denoising, period partitioning, data filtering, and period feature extraction on the strain curve. A dataset was then established for the tangential and radial strains of the wheel rim during tire rolling. An estimation model of the tire vertical load was constructed using a self-attention convolutional neural network (AT-CNN). The periodic tangential and radial strain curves were also taken as the inputs. The model consisted of two single-load prediction networks and a coupled network. Among them, both outputs were predicted by the vertical loads. The results show that the mean absolute error (MAE) of the AT-CNN estimation model was 95.68 N, and the root mean square error (RMSE) was 100.54 N. The MAE of the deep neural network (DNN) model was 557.35 N, and the RMSE was 588.07 N. As such, the MAE and RMSE of the AT-CNN were reduced by 82.83% and 82.90%, respectively, compared with the DNN network. The t-distributed stochastic neighbor embedding (t-SNE) was applied to reduce the dimensionality of features in the network. The feature of the load prediction network was extracted and then visualized after optimization. The visualization results show that there were closer similar features with the same strain after the input data was processed by the AT-CNN. There were more outstanding features after classification. A 10-fold cross-test was carried out to verify the generalization of the AT-CNN. The average MAE of DNN was 647.32 N, and the average RMSE was 650.16 N in ten experiments. While the average MAE of the AT-CNN was 98.73 N, and the average RMSE was 102.33 N. Therefore, the AT-CNN model shared a higher prediction accuracy, compared with the DNN model. There were the more concentrated distributions of the MAE and RMSE. The AT-CNN model shared higher prediction accuracy and generalization. The self-attention and feature fusion modules were verified to significantly improve the estimation accuracy of the network and the overall performance of the AT-CNN using ablation experiments. Real-time and accurate estimation was achieved in the vertical load of the off-road tires using a bidirectional strain of the wheel rim.

     

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