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气-气板式换热器丁胞板片板型改进设计的数值研究

Numerical study on the improved design of the dimpled plate of gas-to-gas plate heat exchanger

  • 摘要: 为了提高板式换热器的综合性能,该研究对气-气板式换热器进行流动和传热数值分析,换热器的板片长1 530 mm,宽750 mm,板片间距12 mm,冷热流体交叉流动。丁胞换热板片有6.0和3.5 mm两种高度丁胞,按照一定规律排列组合,6.0 mm凹坑、凸胞分别为冷、热流体通道的支撑触点。以高温烟气和空气为换热介质,模拟计算分析得出6.0 mm凹坑、凸胞的传热性能均优于3.5 mm,因此对换热板片进行改进,将3.5 mm丁胞全部替换为6.0 mm,6.0 mm丁胞数量由原来的42个增加至189个,提出了热流体通道支撑触点纵型、人字形、横型3种排列方案,并在不同烟气流速下计算了努塞尔数Nu、流道阻力、换热性能评估系数PEC(performance evaluation criterion)及板片两侧的压差。结果表明:在设计工况时,与原型板式换热器相比,纵型排列的改进丁胞板式换热器性能评估系数为1.25,压降由277.02 Pa增加至308.31 Pa,增加幅度为11%,Nu由11.48提高至15.21,传热性能提高32%,且与其他两种改进板片换热器相比,纵型排列的新型丁胞板片的最大承压值最小,因此该型板片为最佳方案。研究结果对指导丁胞板式换热器工程设计,提高二次能源利用效率以应对日益严峻的能源危机和环境挑战具有实际意义。

     

    Abstract: Plate heat exchangers are often required for high performance during secondary energy utilization in recent years. The efficiency of energy utilization can greatly contribute to sustainable development, in response to the increasingly severe energy crises and environmental challenges. In this study, the numerical analysis was conducted on the flow and heat transfer in a gas-to-gas plate heat exchanger. The dimensions of the heat exchange plate were 1 530 mm in length and 750 mm in width, with a spacing of 12 mm between the plates. The cold and hot fluids were exchanged in the form of cross flow. The dimpled plate of the heat exchanger shared two dimpled heights of 6.0 and 3.5 mm. The structural parameters of the dimpled plate were then optimized for the high efficiency of heat exchange. Among them, the 6.0 mm concave pits and convex cells were the supporting contacts of the cold and hot fluid channels, respectively. Simulation analysis was conducted to take the high-temperature flue gas and air as the media of heat exchange. The better performance of heat transfer was achieved in the 6.0 mm concave pits and convex cells, compared with the 3.5 mm ones. Therefore, all 3.5 mm dimples were replaced with 6.0 mm dimples in the plates of heat exchange. Furthermore, the number of dimples of 6.0 mm increased from the original 42 to 189. The longitudinal, herring bone, and transverse arrangement were also optimized on the support contact of the hot fluid channel. Some parameters were calculated under different flow rates of flue gas, including the Nussel number, the flow resistance of the channel, the Performance Evaluation Criterion (PEC) of heat transfer performance, and the pressure difference between the two sides of the plate. The results indicate that better performance was achieved in the longitudinal arrangement of the improved dimpled plate in the heat exchanger under the design condition, compared with the original plate structure. Specifically, the PEC of heat transfer was 1.25, the pressure dropped from 277.02 Pa to 308.31 Pa, the increase rate was 11%, the Nu increased from 11.48 to 15.21, and the performance of heat transfer increased by 32%. The longitudinal arrangement shared the smallest values of the maximum pressure, compared with the rest heat exchangers. The best scheme was then obtained for the improved design. The key factors were also optimized after simulation, such as the heat transfer, flow, and pressure. The dimpled arrangement has significantly improved the performance of the plate heat exchanger. The practical significance and application were provided for the dimpled plate of the heat exchanger.

     

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