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柴油机冷起动工况最小进气预热功率匹配设计

Matching design of the minimum intake preheating power for diesel engine under cold start conditions

  • 摘要: 为提升柴油机低温高海拔起动能力,考虑火焰预热塞下游进气管路沿程散热,提出了一种具有环境适应性的柴油机最小进气预热功率匹配设计方法。首先,基于柴油喷雾临界着火条件获得不同环境下柴油机不同转速下的最低进气温度需求;其次,建立火焰预热塞下游进气管路理论散热模型,获得不同环境下火焰预热塞的最低预热温度;最后,计算得到柴油机不同环境下的最小进气预热功率。基于以上方法,对某V型6缸柴油机进行最小进气预热功率需求计算和试验验证,获得了柴油机随大气温度和海拔高度变化的进气预热功率MAP图。计算结果表明:平原0 ℃环境、启喷转速为300 r/min时,柴油机无需进气预热可成功起动。在相同环境温度下,进气预热功率随着海拔高度的增加而降低;在相同海拔下,进气预热功率随环境温度增加整体上呈现减小趋势,但是由于环境温度低于−20 ℃时采用加温器辅助起动、进气道沿程热损失减少,导致−20 ℃条件进气预热功率高于−30 ℃。试验结果表明,采用进气预热能极大改善缸内热力状态,降低缸内失火循环比例。同时,采用进气预热后,缸内喷油策略对缸内着火过程的影响敏感度降低。采用本文提出的最小进气预热功率匹配设计方法,在平原−43 ℃和5 000 m海拔20 ℃条件下,柴油机均能成功起动,该结果可为柴油机冷启动提供参考。

     

    Abstract: In order to improve the starting ability of diesel engine at low temperature and high altitude, considering the heat dissipation along the intake pipe downstream of the flame glow plug, a design method of matching the minimum intake preheating power of diesel engine with environmental adaptability was proposed. Firstly, based on the critical ignition conditions of diesel spray, the minimum intake air temperature requirements at different engine speeds in different environments were obtained; Secondly, the theoretical heat dissipation model of the inlet pipe downstream of the flame glow plug is established to obtain the minimum preheating temperature of the flame glow plug in different environments; Finally, the minimum intake preheating power of diesel engine in different environments is calculated. Based on the above methods, the minimum intake preheating power demand of a V-type 6-cylinder diesel engine was calculated and verified by experiments, and the map of Intake Preheating power of the diesel engine with the change of atmospheric temperature and altitude was obtained. The calculation results show that the diesel engine can start successfully without intake air preheating at 0 ℃ and 300 R/min. At the same ambient temperature, the intake preheating power decreases with the increase of altitude; At the same altitude, the preheating power of intake air generally decreases with the increase of ambient temperature, but the preheating power of intake air at -20 ℃ is higher than -30 ℃ due to the use of heater assisted starting and the reduction of heat loss along the intake port when the ambient temperature is lower than -20 ℃. The test results show that the intake preheating can greatly improve the thermal state in the cylinder and reduce the misfire rate in the cylinder. At the same time, the sensitivity of the in cylinder injection strategy to the in cylinder ignition process is reduced after the intake air preheating. Under the conditions of plain -43 ℃ and 5000m altitude of 20 ℃, the diesel engine can start successfully by using the minimum intake preheating power matching design method proposed in this paper.

     

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