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太阳能供电的油菜高速播种种子流检测装置研制

Development of the solar-powered detection device for high-speed seeding seed flow of oil rape

  • 摘要: 针对高速播种作业过程中油菜种子流量大、检测精度低、续航时间短等问题,该研究设计了一种太阳能供电的油菜高速播种分流-同步检测装置。该装置采用并行-同步检测技术,根据农艺要求和检测精度需求,设计了8通道分流结构,将高速播种的种子流分为8通道低通量种子流。基于光电检测原理,设计LED阵列光源与硅光电池检测结构,系统集成8通道环形贴片式检测电路板。基于太阳能电池板充电原理及输出特性,选择适宜参数的太阳能电池板,设计升压电路以及太阳能充电控制模块,搭建太阳能系统,并通过分析与试验确定各关键元器件参数。台架对比试验结果表明:在排种频率为60~130 Hz时,8通道检测装置对油菜播种量的检测准确率在97.63%以上,最低检测准确率较原始4通道检测装置提高了10.03个百分点。路面测试试验表明:机具在10.3~15.7 km/h的高速作业速度(78.9~123.5 Hz)下,检测装置对油菜播种量的检测准确率在97.53%以上。田间试验进一步验证:机具在10.3~15.7 km/h的高速作业速度(81.45~120.2 Hz)下,油菜播种量检测准确率不低于97.07%,检测性能较为稳定。由于田间粉尘的影响,最低检测结果比路面最低检测结果相比低0.46个百分点。在续航能力方面,仅锂电池供电时,插件式电路板检测装置可工作6 h,优化后的贴片式电路板检测装置可工作7 h;加载太阳能系统后,在晴天和多云天气条件下可实现无限续航,阴天条件下续航时间可达72 h。该检测装置为油菜高速播种作业的种子流精准检测提供有效支持,提升检测系统续航能力。

     

    Abstract: High-speed rapeseed sowing has been confined to the high seed flow, low detection accuracy, and short battery life. In this article, a solar-powered device was proposed to detect the high-speed seed flow during rapeseed sowing, in order to improve the sowing efficiency and quality. Multiple channels of seed flow falling and synchronous detection were achieved during high-speed sowing. According to the requirements of agronomy and detection accuracy, 8 low-flux seed flows were divided during high-speed sowing. An 8-channel diversion structure was then designed to independently detect the seed flow. The photoelectric technologies were adopted to combine with the LED array light source and silicon photocell structure. A ring circuit board was integrated with eight channels using surface mount technology. The signal was accurately processed in each channel. Each circuit board was integrated with the detection functions, in order to monitor the status of seed flow in real time. The data support was then offered for the precise control of seeding operations. Furthermore, the optimal parameters were selected to design a boost circuit and solar charging control module in the solar panels. These components together formed an efficient solar energy system, providing a stable energy supply for the detection device. A series of tests were carried out to determine the parameters of each key component in the system. The high reliability and stability were then obtained after optimization. The bench test showed that the accuracy of the 8-channel device was achieved above 97.53% to detect the rapeseed sowing amount, which was 10.03 percentage points higher than the original 4-channel when the sowing frequency of rapeseed seeds was in the range of 60-130 Hz. The performance of detection was significantly better than that of the single- and 4-channel devices. Road tests show that the accuracy of the detection device for the rapeseed sowing rate remained stable at over 97.53% at the operating speeds of 10.3-15.7 km/h (78.9-123.5 Hz). Further field experiments verified that the accuracy of rapeseed sowing detection was not less than 97.07% at the high-speed operating speeds of 10.3-15.7 km/h (81.45-120.2 Hz). The sowing detection device was relatively stable. The accuracy of the detection was 0.46 percentage points lower in the field than on the road, due mainly to the influence of dust in the field. In terms of endurance time, the plug-in circuit board device worked continuously for 6 h, when powered only by a lithium battery. While the surface that mounted the circuit board device was worked for 7 h after optimization. After loading the solar energy, the device was achieved in the unlimited endurance on sunny and cloudy days. The endurance time also reached 72 h in the overcast weather. This finding can also provide data support for the precise detection of seed flow in high-speed rapeseed sowing, thus improving the endurance of the detection.

     

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