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考虑传动效率的HMT拖拉机经济性控制策略

Economic control strategy for HMT tractor considering transmission efficiency

  • 摘要: 液压机械无级变速器( hydro-mechanical continuously variable transmission,HMT )的传动效率伴随输入输出状态的改变产生很大的变化幅度,是影响HMT拖拉机经济性的重要因素。该研究基于HMT效率探究目标函数的制定对拖拉机经济性的影响,提出以发动机效率最高及发动机与HMT整体效率最高为目标函数的发动机效率最优控制策略(engine efficiency optimal control strategy, EOCS)和整体效率最优控制策略(integral efficiency optimal control strategy, IOCS);建立发动机与HMT效率模型,采用改进的鱼群算法对控制参数进行寻优求解,得到两种控制策略下最优控制参数(发动机转速和HMT速比);建立HMT拖拉机仿真模型,根据实车道路/作业试验数据,提取常用工况数据片段,构建以车速和作业阻力为参数的循环工况,对两种控制策略进行对比仿真研究。仿真结果表明:在一个仿真循环工况下IOCS燃油消耗量为1.356 L,较EOCS的1.381 L降低了1.81%。对比分析仿真结果可知:IOCS能够有效提高发动机与HMT整体效率,经济性较EOCS好,但负载变化时发动机工作点变化较EOCS剧烈,加速性能较EOCS差;EOCS经济性略逊于IOCS,但负载变化时发动机工作点变化较IOCS平稳,加速性能较IOCS好。研究结果可为制定HMT拖拉机满足工程应用要求的控制策略提供参考。

     

    Abstract: Hydro-mechanical continuously variable transmission (HMT) can often dominate the integral economic performance of tractors in sustainable agriculture. The HMT efficiency of the tractors can fluctuate greatly with the change in input and output conditions. These fluctuations can seriously affect the fuel consumption and power output of tractors. Ultimately, the operating cost of tractors has been one of the most key factors in the agricultural machinery industry with fuel consumption. This study aims to optimize the engine and HMT operating point using transmission efficiency. Two strategies of economic control were taken: the engine efficiency optimization control strategy (EOCS) with the highest engine efficiency as the objective function, and the integral efficiency optimization control strategy (IOCS) with the highest efficiency of the integral engine and HMT as the objective function. The engine and integral system efficiency were then obtained to evaluate the performance and economy of tractors under the different control strategies. Firstly, the efficiency models were established for the engine and HMT. The control parameters (engine speed and HMT speed ratio) were then optimized cooperatively for the highest operating efficiency of the HMT tractors. The improved algorithm of the fish swarm was utilized to determine the optimal speed of the engine and the speed ratio of HMT under two control strategies. The best economic matching of engine speed and HMT speed ratio was obtained under various conditions. The model of the HMT tractor was simulated using the Matlab/Simulink platform. The real data of the tractor was collected to more accurately simulate the performance of the tractor under typical working conditions. A cyclic working model was constructed to take the vehicle speed and working resistance as the key parameters during simulation under real conditions. The data segments of common working conditions were extracted from the road/operation test data of real vehicles. These working conditions were then selected to simulate the typical operational scenarios, such as plowing or hauling loads. A comparison was then made on the effectiveness of the two control strategies. The simulation results show that there was an outstanding difference in the fuel consumption of the two control strategies. The fuel consumption values of IOCS and EOCS were 1.356 and 1.381 L under the cyclic working conditions, respectively. The fuel consumption of IOCS was 1.81% lower than that of EOCS. The integral system efficiency of the engine and HMT was optimized more effectively for a better economy, with a decrease in the fuel consumption of IOCS. But there were some differences in the acceleration performance between the two strategies. Although the IOCS strategy shared the lower fuel consumption, there were more drastic variations in the engine operating point under different loads. The unstable performance of acceleration failed to meet the requirement of the environments, where the speed was changed rapidly and smoothly. In contrast, the engine operating point of the EOCS was changed more smoothly under different loads, although a relatively higher fuel consumption was observed. The performance of acceleration was better than that of IOCS, because the reserve torque was higher than that. The smoother response of acceleration was specifically beneficial in the required environment with rapid acceleration and stable power output. Overall, the optimal control strategies were selected to fully meet the specific requirements of operation. While the IOCS strategy was more economical under different loads. The EOCS strategy was more suitable for the operation when the performance of acceleration was more important. The finding can also provide a strong reference for the control strategies of HMT tractors, in order to fully meet the requirements of engineering applications.

     

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