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林果园有机肥双参联控系统设计与试验

Design and experimentation of dual-parameter joint control system for forest and fruit orchards

  • 摘要: 针对林果园传统排肥装置难以实时调节施肥量的问题,该研究设计了链式开沟施肥机,提出一种双参联控排肥方案,并设计了控制系统。该系统融合北斗导航技术实现拖拉机自动驾驶,通过卫星报文获取经纬度坐标,依据该坐标下的施肥量和前进速度查表得到排肥口高度和排肥转速双参调节信息。使用步进电机并配合位移传感器对排肥口高度进行调节;采用位置式PID(proportional integral derivative)控制比例调速阀开度,实现液压马达转速的实时调节。通过AMESim与Matlab/Simulink联合仿真整定PID参数。静态标定试验,得到马达转速与占空比的对应关系。通过转速调节试验对仿真结果进行校验和修正,并在低、中、高三种转速下进行测试,结果表明,三种转速均能实现较快响应,超调量分别为16、2.28和2.3 r/min,达到稳态时间分别为5.5、2.0和1.5 s,稳态误差均较小。排肥试验表明,排肥口高度和排肥转速均能实时调节,在目标施肥量分别为2.75和3.61 kg/m的施肥小区中,平均排肥量分别为2.824和3.810 kg/m,与目标排肥量的相对误差分别为4.590%和5.546%,排肥变异系数分别为7.487%和4.720%,满足排肥准确性要求。研究结果可为有机肥变量施用提供参考。

     

    Abstract: Aimed at the problem that traditional fertilizer distribution devices in orchards had difficulty in real-time adjustment of the fertilization amount, this research undertook a comprehensive study to develop an advanced fertilization solution. The core of this study was to design a chain - type ditching and fertilizing machine and propose a dual - parameter joint control fertilization scheme, accompanied by the development of a sophisticated control system.The control system integrated the BeiDou Navigation Satellite System (BDS) technology. By integrating BDS, the tractor could achieve automatic driving, greatly improving the efficiency and precision of the fertilization process. Through satellite messages, the system could accurately obtain the longitude and latitude coordinates of the orchard area. Based on these coordinates, the system could precisely determine the appropriate fertilization amount according to the specific soil conditions and crop requirements in that area. At the same time, considering the forward speed of the tractor, the system looked up a pre - established table to obtain the dual - parameter adjustment information for the fertilizer outlet height and the fertilizer discharge speed. This dual - parameter control method ensured that the fertilization process could be precisely adjusted according to different situations in the orchard.In terms of the adjustment of the fertilizer outlet height, stepper motors were used in conjunction with displacement sensors. The stepper motor provided accurate power for the height adjustment, and the displacement sensor could precisely measure the actual height of the fertilizer outlet. By comparing the measured value with the target value, the system could make timely adjustments to ensure that the fertilizer outlet height was always at the optimal position. For the regulation of the hydraulic motor speed, a position - type proportional integral derivative (PID) control method was adopted. The PID controller could adjust the opening degree of the proportional speed control valve in real - time according to the deviation between the actual speed and the target speed, thereby achieving real - time regulation of the hydraulic motor speed. To optimize the performance of the PID controller, a joint simulation using AMESim and Matlab/Simulink was carried out. Through this simulation, the PID parameters could be accurately tuned. In the static calibration test, a series of experiments were conducted to obtain the corresponding relationship between the motor speed and the duty cycle. After that, speed adjustment experiments were carried out to verify and correct the simulation results. Through repeated tests and adjustments, the PID parameters were re - tuned to achieve the best control effect. The re - tuned parameters were Kp = 0.029, Ki = 0.05, and Kd = 0.000 7. In order to accurately test the speed - tracking performance of the system, tests were conducted under dynamic load conditions at low, medium, and high speeds. The results showed that all three speeds could achieve rapid responses. For example, the overshoots at low, medium, and high speeds were 16, 2.28, and 2.3 r/min respectively. And the time to reach the steady state was 5.5 s, 2 s, and 1.5 s respectively. Moreover, the steady - state errors at all three speeds were relatively small, which indicated that the system had good stability and control accuracy.Finally, fertilization tests were carried out to evaluate the overall performance of the system. It showed that both the fertilizer outlet height and the fertilizer discharge speed could be adjusted in real - time according to the requirements. In the fertilization areas with target fertilization amounts of 2.75 and 3.61 kg/m, the average fertilization amounts were 2.824 and 3.810 kg/m respectively. The relative errors between the average fertilization amounts and the target fertilization amounts were 4.590% and 5.546% respectively, and the variation coefficients of the fertilization amount were 7.487% and 4.720% respectively. These results met the requirements for fertilization accuracy, which meant that the designed system could effectively solve the problem of real - time adjustment of the fertilization amount in orchards.In conclusion, the research findings provided a valuable reference for variable organic fertilizer application in orchards. This new - type fertilization system had great potential for application in the agricultural field, which could improve the efficiency and quality of fertilization.

     

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