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油菜高速带状微垄联合直播机浅耕犁设计与试验

Design and experiments of the shallow plow for the high-speed strip micro-ridge combined direct seeding machine for rapeseed

  • 摘要: 针对现有微垄种床制备装置与传统旋耕装置组合作业效率低且耕层浅的问题,该研究提出了一种先抬-后抛高速带状浅耕成垄、微垄种床整形、垄顶垄沟播种的油菜高速微垄直播工艺,研制了一种用于高速作业下定向抛土的浅耕犁。通过分析微垄垄形和变螺距扭曲螺旋犁体曲面,确定了浅耕犁的犁铧铧刃角为120°、入土角30°、犁铧宽度120 mm;构建了犁体导曲线数学模型并开展了土垡抬升-抛送过程的运动学分析;利用EDEM仿真软件探究了各因素对土壤定向抛送效果的影响,确定犁体高度为375 mm,犁体开度为200 mm,末端螺距角为40°。通过在砂质黏壤土和壤土两种土壤条件下开展不同作业速度与整机性能田间试验,结果表明:浅耕犁在高速(12 km/h)比常规(4 km/h)作业速度下的抛土性能要好,高速作业土壤定向抛送明显,垄沟明显且土壤成条状堆积于起垄区域,土壤回流垄沟比为26.18%,土壤定向迁移比为57.42%,土壤抛送堆积高度为160.60 mm;整机作业通过性好,垄形稳定,垄高为148.64 mm,垄宽为349.06 mm,垄高及垄宽变异系数均小于5%,表明浅耕犁定向抛送位置、土壤量及抛送堆积高度满足微垄要求且稳定性较好;出苗效果说明微垄种床满足油菜种植农艺要求。研究结果可为油菜高质量种床制备和微垄直播装备开发提供一种途径。

     

    Abstract: Existing micro-ridge seedbed preparation devices can often be equipped with conventional rotary tillage. However, the shallow tillage depth has been confined to the suboptimal operational efficiency. Particularly, the rapeseed cannot resist extremely adverse climates during optimal sowing and seedling in the current cultivation. In this study, a shallow plow was proposed with the high-speed micro-ridge direct seeding for rapeseed. Three sequential functions were integrated: 1) high-speed strip shallow tillage. A "lift-first and throw-later" mechanism was utilized to rapidly form the ridges using directional soil throwing; 2) micro-ridge seedbed shaping. The geometric configuration of the ridges was optimized to enhance the soil structure, and 3) sowing on ridge tops and furrows. The moisture was regulated to improve the stress resilience and yield stability of the rapeseed in the micro-ridge system. According to the operational requirements of the high-speed strip shallow tillage, a directional soil-throwing shallow plow was developed for the soil displacement at high speed. The micro-ridge morphology was analyzed for the curved surface of a variable-pitch twisted spiral plow body. The plowshare parameters were then determined: a cutting-edge angle of 120°, an entry angle of 30°, and a plowshare width of 120 mm. A mathematical model was established for the shallow plow guide curve. A kinematic analysis was also conducted on the soil lifting and throwing. Single-factor experiments were performed using EDEM software. A systematic investigation was also made on the effects of the shallow plow height, shallow plow opening, and end helix angle on the directional soil-throwing performance. A central composite design (CCD) with two factors (shallow plow opening and end helix angle) and five levels was implemented to determine their interactions on the directional soil-throwing performance. The optimal combination of the parameters was identified after iterative simulation and optimization: the shallow plow height of 375 mm, shallow plow opening of 200 mm, and end helix angle of 40°. Field experiments were conducted on the sandy clay loam and loam soil. The shallow plow achieved better soil-throwing performance at the high speed (12 km/h), compared with the conventional speed (4 km/h). Furthermore, the directional soil throwing was enhanced under the high-speed operation. There were well-defined furrows and strip-shaped soil accumulation in ridging zones. Key metrics included a soil flow back ridge-furrow ratio of 26.18%, a soil-directed migration ratio of 57.42%, and a soil throw accumulation height of 160.60 mm. The better operational passage of the machined to the stable ridge with a ridge height of 148.64mm and a ridge width of 349.6mm. The coefficients of variation were less than 5% for the ridge height and width. The high stability was also achieved in the directional soil throwing position, soil quantity, and throwing accumulation height, thus fully meeting the micro-ridge requirements. Furthermore, directional soil-throwing with the shallow plow can be expected for optimal operational passage in the high-speed micro-ridge seedbed preparation. Seedling emergence validated that the micro-ridge seedbed configuration fully met the agronomic requirements for the rapeseed direct-seeding. These findings can provide a viable technical pathway to develop high-quality rapeseed seedbeds for micro-ridge direct seeding.

     

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