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油菜机直播气力式变径精量排肥系统设计与试验

Design and experiment of the pneumatic forced type variable diameter precision fertilizer discharging system for rape machine direct seeding

  • 摘要: 针对油菜机直播过程不同田块的作业速度和施肥农艺要求差异较大,不同作业速度排肥精度难以保证,存在施肥滞后性的问题,该研究设计了一种“排肥口开度调节+转速控制+气力输送”的油菜机直播气力式变径精量排肥系统。首先对变径结构、气-肥混合结构、气流分配结构、导肥结构等结构的关键参数进行设计;并通过排量标定试验,构建排肥器转速与排肥口开度-排肥量关系模型,搭建双变量精量排肥控制系统。排肥性能试验结果表明,排肥器转速为30~120 r/min,排肥口开度为15~25 mm时,对应排量为4.27~61.41 g/s,可满足施肥量为225~600 kg/hm2时2.5~12.0 km/h的油菜机直播作业需求。排肥精度、各行排量一致性变异系数和同行排量稳定性变异系数变化范围分别为96.30%~98.66%、2.58%~8.62%,2.81%~6.85%,上述各项指标满足相关作业标准要求;排肥性能对比试验结果表明,与无气力输送装置的排肥系统比,气力式变径精量排肥系统,在工作排量3.25~61.25 g/s范围内时,无堵塞现象,显著提高肥料颗粒流动速度,滞后时间缩短44%;田间试验结果表明,施肥量在300~600 kg/ hm2范围内,作业速度3.2~12.1 km/h变化时,系统精准控制排肥口开度和排肥转速,排肥精度不低于95.07%。研究结果可为油菜机直播精量排肥装备设计提供技术参考。

     

    Abstract: Precision fertilization can greatly contribute to the utilization rate of chemical fertilizers and ecological safety. The amount of chemical fertilizer can also be reduced for the rational demand of agricultural production. Among them, the fertilizer ejector is one of the most important components during precision fertilization. Its performance is of great significance to improve the quality of granular fertilizer application. However, the existing research focuses mainly on the structural optimization of the fertilizer ejector for the better fluidity of fertilizer particles. It still lacks the precision, the lag of fertilizer discharge, and easy clogging of granular fertilizer at the same time. In this study, a variable-diameter pneumatic-driven discharger of precision fertilizer was developed to integrate "discharge opening adjustment + rotational speed control + pneumatic forced discharge". The high accuracy was achieved to mitigate the fertilization hysteresis under varying operational speeds, in order to fully meet the agronomic requirements across different field plots during mechanized direct seeding of rapeseed. A systematic optimization was also carried out on the key parameters of the variable diameter structure, air-fertilizer mixing device, airflow distribution, and fertilizer guiding structure. The discharge tests were also conducted to calibrate the system. A control model was established to correlate the fertilizer discharge rate with the rotation speed and discharge opening. Dual-variable precision fertilization was implemented. The tests demonstrated that the optimal discharge range of 4.27-61.41 g/s was achieved with rotation speeds of 30-120 r/min and openings of 15-25 mm, fully meeting the operational requirements for the rapeseed direct seeding at the speeds of 2.5-12.0 km/h and the fertilization rates of 225-600 kg/hm². There was a high accuracy of fertilizer discharging of 96.30%-98.66%. The coefficient of variation for the consistency and stability of displacement in each row (Cv1) of 2.58%-8.62% and the same industry (Cv2) of 2.81%-6.85% fully met the national standards. Furthermore, the pneumatic-driven discharger eliminated the blockages in the operational range of 3.25-61.25 g/s. Specifically, the fertilizer particle velocity was enhanced by 44%, whereas, the discharge time was reduced by 44%, compared with the non-pneumatic ones. A field test confirmed that the high accuracy of fertilization was achieved over 95.07% via the precise control of opening and rotation speed, particularly under the fertilization rates of 300-600 kg/hm² and the operational speeds of 3.2-12.1 km/h. These findings can provide the technical references to develop the variable-rate fertilization equipment in rapeseed direct seeding.

     

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