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葡萄双铲侧置式入土起藤机设计与试验

Design and experiment of double spades side-mounted grapevine excavating machine

  • 摘要: 针对中国北方露地篱架式葡萄春季起藤环节起藤效率低和易损伤葡萄藤的问题,提出了一种入土起藤方法,并基于此方法设计了一种葡萄双铲侧置式入土起藤机。整机采用双铲侧置结构,以双铲交替入土形式将葡萄藤从土垄中挑出。通过理论分析优化了起藤铲铲尖挑藤轨迹,确定了连杆尺寸。并基于RecurDyn-EDEM耦合仿真,以起藤铲的结构参数和作业参数为试验因素,以曲柄扭矩平均值为试验指标,设计了Plackett-Burman试验筛选出对试验指标影响显著的因素为终止铲面夹角、切入角和入土夹角,以最大曲柄扭矩平均值最小为优化目标,获得起藤铲的最优参数组合。仿真优化结果为起藤铲的终止铲面夹角为130°、切入角为3°和入土夹角为15°,得到较优参数组合下的最大曲柄扭矩平均值为62.3 N·m。加工试制样机并进一步进行田间入土起藤试验,试验得到最大曲柄扭矩平均值为64.9 N·m,与仿真结果相对误差为4.2%,明藤率为86.8%,伤藤率为6.9%,满足葡萄藤的入土起藤作业要求。研究结果可为中国北方露地葡萄春季起藤作业提供思路,为后续起藤机械的研发提供参考。

     

    Abstract: Grapevines can be prevented from winter freezing damage on the open-field trellis in the grape planting areas of northern China. It is necessary to prune and lay down the vines, then bury them in the soil for cold protection. Once the climate warms in spring, it is often required for the soil clearing and vine unearthing operations before the grape buds sprout after the temperature warms up. The traditional clearing can be implemented on the soil first, and then unearthing vines. The critical issues can suffer from: the low manual operation efficiency, a narrow operation window (typically limited to 1 week), and a high risk of vine damage. However, it is unclear about the positions of the buried vines during soil clearing. Additionally, the timing constraint (while unearthing too early risks frosted the injury, while too late caused the bud germination in the soil) exacerbated the labor intensity and operational pressure in vineyards. In this research, the unearthing machine was developed to improve the operational efficiency for the reduction of the vine injury and extend the time window for the subsequent soil-clearing tasks. A double-spade side-mounted grapevine excavating machine was designed using an unearthing strategy. The vines were extracted from the soil ridges before removing protective soil. The key components included a crank-rocker mechanism with dual spades, a spring-loaded suspension system, and adjustable depth wheels. The trajectory of the spade tip was optimized for the effective penetration and lifting of the vines. The kinematic parameters of the mechanism were determined to consider some constraints, such as the minimum transmission angle and soil ridge geometry, according to the coordinate system and mathematical modeling. A RecurDyn-EDEM coupling simulation was conducted to validate the design. The multi-body dynamics (MBD) and discrete element method (DEM) were integrated into the soil-spade interactions. A Plackett-Burman experiment was carried out to screen seven parameters (e.g., spade angles and operating speed) for their impact on the maximum crank torque. Significant factors (end angle, digging angle, and excavating angle) were further optimized using the Box-Behnken test. The torque was then optimized to minimize using the response surface method. A prototype was fabricated and then tested in field conditions with the sandy loam soil (moisture 8-14%, and compactness 56-133 kPa). Performance metrics included the crank torque, vine exposure rate, and damage rate. Torque data were collected using a ZH07 sensor. While the vine exposure rate and damage rate were visually inspected post-operation. The optimal parameters of the spade were achieved in the end angle of 130°, digging angle of 3°, and excavating angle of 15°. Simulation results showed the minimum average crank torque of 62.3 N·m. Field trials verified the efficacy of the machine, with an average torque of 64.9 N·m (4.2% error from simulation). The vine exposure rate reached 86.8%, with a damage rate of 6.9%, due primarily to the vine entanglement during lifting. The machine was 10 times more efficient than manual work. A vine excavation was realized in 3 seconds. The vines were visibly exposed during post-unearthing, indicating the safer and more efficient subsequent soil removal. A double-spade side-mounted excavating machine was successfully developed and validated for the grapevine unearthing. The optimal design balanced the mechanical efficiency and vine protection, fully meeting the operational requirements in the northern Chinese vineyards. The finding can offer a practical solution to reduce the labor intensity, in order to extend the unearthing window for minimal crop damage.

     

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