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交错螺旋槽轮式小麦精量集排器设计与试验

Design and experiment of the staggered helical groove wheel precision centralized wheat metering device

  • 摘要: 针对直槽轮式集排器脉动现象导致排量稳定性及排种均匀性较差的问题,该研究设计了一种交错螺旋槽轮式小麦集排器,通过交错分布结构使双螺旋槽轮供种周期相位互补,实现均匀排种。通过齿间种子受力及种群运动分析,确定螺旋角及交错角是影响排量稳定性及排种均匀性的关键参数。通过螺旋槽轮容种空间的划分及计算,确定集排器主要工作参数。以螺旋角及交错角为试验因素,运用离散元法进行双因素多水平组合仿真试验,以确定最佳性能参数组合。结果表明,螺旋角及交错角对排量稳定性及排种均匀性均有显著影响(P<0.05),排量稳定性变异系数及排种均匀性变异系数随螺旋角的增大呈先减小后增大趋势,随交错角的增大呈逐渐减小趋势。借助响应面分析,得出螺旋角为45°、交错角20°时排量稳定性及排种均匀性最优,变异系数分别为2.06%和7.29%。台架试验结果表明,集排器性能受作业速度影响较小,在作业速度8~10 km/h时,排量稳定性变异系数、排种均匀性变异系数及伤种率不高于2.23%、7.52%和0.056%,且相较于传统外槽轮式集排器,三者平均分别降低了10.14、4.5和0.093个百分点。本研究为槽轮式农业物料输送装置的作业稳定性、均匀性开发及改进提供了方法和理论依据。

     

    Abstract: Pneumatic centralized seed metering technology has been developing rapidly both in China and abroad due to its high precision, high efficiency, and low seed damage. In traditional straight groove wheel type centralized wheat metering devices, the amount of seed discharged is high when the groove wheel rotates to the groove and low at the ridge, resulting in pulsation during seeding. To address the poor discharge stability and uneven seed distribution caused by the pulsation of straight groove wheel type devices, this study proposes a staggered helical groove wheel precision centralized wheat metering device. Based on the seed metering principle of the outer groove wheel type seed metering device, the seed metering process was optimized by eliminating the seed-feeding layer to reduce inter-seed stress and seed damage. Building upon the enhanced uniformity provided by the helical structure, two groove wheels with helical grooves were arranged in a staggered configuration, allowing the two wheels to discharge seeds in a complementary manner. The seed flows of the two groove wheels supplement each other, ensuring phase complementarity of the dual helical groove wheel seed supply cycle, further reducing pulsation and achieving uniform seed discharge and stable seed rate. Through analysis of seed stress between teeth and seed population motion, it was determined that the helical angle and stagger angle are key parameters affecting discharge stability and seeding uniformity. The main working parameters of the centralized seed metering device were determined by dividing and calculating the seed-holding space of the helical groove wheels. Using the helical angle and stagger angle as experimental factors, and discharge stability and seed distribution uniformity as evaluation indices, a two-factor, multi-level simulation experiment was conducted using the Discrete Element Method (DEM) to analyze the influence of these factors and to identify the optimal parameter combination. The results showed that both the helical angle and stagger angle had significant effects on discharge stability and seed distribution uniformity (P < 0.05). The coefficients of variation for both discharge stability and uniformity first decreased and then increased with increasing helical angle, while they gradually decreased with increasing stagger angle. The best performance was achieved when the helical angle was 45° and the stagger angle was 20°, with coefficients of variation of 2.06% and 7.29%, respectively. Bench test results showed that the performance of the centralized seed metering device was only slightly affected by operating speed. When operating at 8~10 km/h, the coefficient of variation for discharge stability did not exceed 2.23%, that for seed distribution uniformity did not exceed 7.52%, and the seed damage rate remained below 0.056%. Compared to the traditional outer groove wheel type seed metering device, the average coefficients of variation for discharge stability and seed distribution uniformity, as well as the seed damage rate, were reduced by 10.14, 4.5, and 0.093 percentage points, respectively. Simulation experiments comparing the stress on seeds between helical and straight groove wheels showed that the inter-groove seed stress of the helical groove wheel was significantly lower, with peak stress reduced by about 50 percentage points. Further analysis of seed stress across different groove wheels and seeding stages clarified the mechanism by which helical groove wheels reduce seed damage. This study confirms the impact of staggered helical groove wheels on the performance of centralized wheat metering devices through experimental analysis, providing both methodological and theoretical support for the development and improvement of operational stability and uniformity in groove wheel-based agricultural material conveying devices.

     

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