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基于多目标优化的交替式黄连挖掘装置设计

Design of an alternating Coptis chinensis digging device based on multi-objective optimization

  • 摘要: 针对目前黄连(Coptis chinensis)人工收获劳动强度大、效率低的问题,该研究在分析黄连种植农艺特性的基础上,提出了一种交替式黄连挖掘装置。首先,在对挖掘装置关键部件曲柄摇杆机构运动学建模的基础上,利用遗传算法,将黄连根土复合体被抛出时的最大速度作为目标函数,以杆长、最小传动角、挖掘深度、最小切土厚度、入土角、切土轨迹、抛出位置为约束条件对曲柄摇杆机构各杆杆长进行了优化求解。进一步,采用图像重建法建立了黄连根茎的三维模型,运用离散元法(discrete element method,DEM)构建了挖掘装置-黄连根茎-土壤的离散元复合模型,并联合多体动力学软件RecurDyn进行了挖掘过程的耦合仿真分析,黄连根土复合体的运动过程及状态变化表明,挖掘装置挖掘性能符合设计要求。最后,制作试验样机进行挖掘性能试验,得到了挖掘装置在前进速度为0.5 m/s、曲柄转速为300 r/min时挖掘性能最优,其抛送合格率、挖松率、损伤率分别为93.15%、99.28%、2.95%。试验结果表明,该挖掘装置的挖掘性能满足黄连根茎的挖掘要求,可为黄连机械化收获装备的开发提供参考。

     

    Abstract: Coptis chinensis is one of the root and rhizome herbal medicines that contains multiple alkaloid components in its rhizomes. The ever-increasing market demand is often required in the conventional Chinese medicine industry. However, manual harvesting cannot fully meet the large-scale production in recent years, due to the high labor intensity and low efficiency. In this study, an alternating digging device was proposed for Coptis chinensis harvesting using multi-objective optimization. The alternating entry of the digging shovel into the soil reduced the power consumption of a single digging operation. Firstly, the kinematic modeling was performed on the crank-rocker rod mechanism in the digging device. A genetic algorithm was also selected to optimize the lengths of the rods in the crank-rocker mechanism. The maximum thrown-out velocity of the root-soil composite was taken as the objective function. While the rod length conditions, minimum transmission angle, digging depth, minimum soil cutting thickness, digging angle, digging depth, and the throwing position of the root-soil composite were taken as the constraint conditions. An optimal set of the rod lengths was obtained. Secondly, a three-dimensional model of the rhizome was established using image reconstruction. A discrete element composite model of the digging device-rhizome-soil was constructed using the discrete element method (DEM). The coupled simulation experiments of the digging were conducted with the multibody dynamic software RecurDyn. The movement and state of the root-soil composite indicated that the digging performance of the alternating digging device fully met the design requirements. The digging device successfully threw the root-soil composite onto the vibrating screen. Finally, a prototype of an alternating digging device was developed to verify the performance. In the digging phase, the rapidly cutting digging shovel was scraped against the surface of some rhizomes. As such, there was minor skin breakage in a small number of rhizomes. Nevertheless, there was no outstanding failure, because the rhizomes were enveloped by a dense network of fibrous roots and the resulting root-soil composite structure. In the throwing phase, the smaller rhizomes were occasionally slipped through the gaps between the shovel teeth. But the majority of the root-soil composites were larger than these gaps. Moreover, the rotational speed of the crank was relatively lower than before. Once the crank speed was too high, the acceleration of the digging shovel increased accordingly. There was a deformation in the fibrous root structures. Thus, some smaller root-soil composites were then slipped through the gaps between the shovel teeth to reduce the throwing qualification rate. Due to the spiral arrangement of the crank, the four sets of the digging shovels were achieved in the alternating digging operations. The efficient digging requires only a low-power motor to drive the device. Additionally, the better performance was achieved in effectively avoiding the entanglement of the fibrous roots with the digging shovels. The experiment showed that the digging device achieved the optimal stability and efficiency when the forward speed was 0.5 m/s and the crank speed was 300 r/min. The throwing qualification rate, soil loosening rate, and damage rate were 93.15%, 99.28%, and 2.95%, respectively. In summary, the digging performance of the alternating digging device fully met the requirements for the digging rhizomes. The findings can also provide a strong reference for the mechanized harvesting equipment for Coptis chinensis.

     

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