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组合式稻麦兼用播种开沟器设计与试验

Design and experiment of combined rice-wheat dual-purpose sowing furrow opener

  • 摘要: 为了减小双圆盘开沟器工作阻力,改善种沟沟底不平整、沟壁倾斜不合适的问题,从而为稻麦种子提供更适宜的种床环境;该研究结合切割挤压及滑切原理,设计了一种组合式稻麦兼用播种开沟器,利用双圆盘开沟部件与滑切部件协同配合开出种沟。首先,通过理论分析确定了开沟器的关键结构参数;其次,基于EDEM仿真软件,结合土槽试验验证构建了开沟器高可靠性仿真模型;随后,采用EDEM软件进行开沟过程仿真试验,以工作阻力、回土率及土壤扰动宽度为试验指标开展单因素试验,得到各关键参数的取值范围;最后,通过Box-Behnken正交组合仿真试验,得出开沟器的最优参数组合为:圆盘夹角16°、入土角40°、竖直距离14 mm;以此参数组合进行土槽试验,明确了开沟器工作阻力为105.5 N,回土率为41.3%,土壤扰动宽度为108 mm,相较于稻麦轮作区常用双圆盘开沟器,工作阻力减小了13.74%,回土率增加了20.41%,土壤扰动宽度减小了6.25%。播种试验进一步表明,所设计的开沟器作业效果满足稻麦播种农艺要求。

     

    Abstract: Rice and wheat are two types of the most significant food crops for the national food security in China. Among them, the quality of sowing operations can dominate their high yields. A furrow opener can be closely linked to the performance of these operations during sowing. However, the commonly used double-disk furrow opener cannot fully meet the agricultural requirements for rice and wheat sowing at present, due mainly to the serious fluctuations in the furrow depth, inclined furrow walls, uneven furrow bottoms, and inadequate soil compaction at the bottom of the furrows. There is a high demand to prepare a more precise and uniform seedbed. In this study, a combined furrow opener was designed for the rice-wheat universal seeding. According to the cutting compression and slant cutting, the working resistance of the double disk opener was reduced to improve the overall quality of the furrow. The even furrow bottoms and normal furrow walls were suitable for the rice and wheat sowing. As such, a more favorable seedbed environment was provided to enhance the proper germination and growth of the rice and wheat seeds. A dual-layer furrowing technique was employed for better consistency in the furrow depth. A high-quality seedbed environment was obtained to support the healthy development of the seeds. Both the operational efficiency and sowing quality of the seeder were significantly enhanced after optimization. The key performance parameters were determined for the double disk trenching, sliding cutting, and retaining plates in the trencher. A comparison was then made on the difference in the ditching section area between the combined and double-disk opener. A series of simulations were carried out using EDEM software. The soil bin tests were then conducted to further validate the reliability of the simulation. The key indicators were selected to assess the performance of the opener, such as the working resistance, backfilling rate, and soil disturbance width. A single-factor optimization was performed to determine the optimal ranges for each key indicator, in order to fully meet the required standards of the performance. In addition, a Box-Behnken orthogonal experiment was conducted to analyze the interactions among various factors and their effects on the performance of the furrow opener. An optimal combination of the parameters was obtained for the furrow opener, that was the disc angle of 16°, the entry angle of 40°, and the vertical distance of 14 mm. The seeding quality and operational efficiency were further improved after optimization, the better seedbed was prepared, the field bin tests conducted with the optimal combination parameters yielded a working resistance of 105.5 N, a return soil rate of 41.3%, and a soil disturbance width of 108 mm, compared to the conventional double-disc furrow opener commonly used in rice-wheat rotation areas, the working resistancewas reduced by 13.74%, the return soil rate increased by 20.41%, and the soil disturbance width decreased by 6.25%. In conclusion, the combined furrow opener of the rice-wheat universal seeding was significantly improved in the sowing quality and operational efficiency. The theoretical analysis, simulation, and experiment also confirmed that better performance was achieved than that of the double-disk furrow openers. There was a more consistent and high-quality seedbed environment. The new opener can be expected to enhance the yield and overall success of the rice and wheat crops, thus contributing to the long-term food security of the nation. Therefore, agricultural equipment can fully meet the evolving needs of modern farming.

     

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