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农业灌渠多通道超声波方箱流量计设计与试验

Design and experiment of multi-channel ultrasonic square box flowmeter for agricultural irrigation channels

  • 摘要: 针对传统农业灌渠流量测量装置成本高、测量精度低的问题,该研究设计了一种基于超声波时差法的方箱流量计。首先,设计了方箱流量计机械结构,提出错层阵列布局方法,有效增加通道数量。其次,设计了与之配套的数据采集电路,通过增加升压驱动电路和回波调理电路,对时间数据转换器(time to digital converter,TDC)测时电路进行改进,以提升测量距离和回波信号检测的准确性。利用模拟开关切换电路实现16通道共享测时电路,以降低了电路成本。最后,数据处理中通过数据校正和引入53H改进算法、加权数据融合改进算法实现了灌渠流速的精确测量。在静水试验中对数据采集电路的性能进行了测试,同时,在静水试验中测试了温度对测量结果的影响。在动水试验中,与电磁流量计测量结果进行了对比。结果表明,通道非线性误差最大为0.95%;通道不一致性为0.047 ± 0.0322 ns,带来的水流速度误差最大为3.06×10−4 m/s;超声波换能器不一致性为0.2882 ± 0.2152 ns,带来的水流速度误差最大为2.50×10−3 m/s,以上误差可通过数据校正的方法予以修正。在20~40 ℃范围内,流速的均方差为1.70×10−4 m/s,温度对测量结果的影响可忽略不计。在动水试验中,方箱流量计测量相对于电磁流量计偏差为0.16%~0.93%,达到了与电磁流量计同等的测量精度。研究结果可为精确测量灌渠流量,实现高效节水灌溉提供重要的技术支撑。

     

    Abstract: Accurate measurement of irrigation canal flow is a crucial step in achieving efficient water resource utilization and scientific irrigation management. This study aims to address the issues of high cost and low measurement accuracy of traditional agricultural irrigation canal flow measurement devices by designing a box-type flowmeter based on the ultrasonic time difference method. Firstly, the mechanical structure of the box-type flowmeter was designed, and a staggered array layout method was proposed to effectively increase the number of channels. Secondly, a data acquisition circuit was designed to improve the time-to-digital converter (TDC) timing circuit by adding a boost drive circuit at the ultrasonic transmitter end and an ultrasonic echo signal conditioning circuit at the receiver end, thereby enhancing the measurement distance and the accuracy of echo signal arrival detection. A 16-channel shared timing circuit was implemented using analog switches to reduce circuit cost and increase system integration. Finally, in data processing, data correction and the introduction of the 53H improved algorithm and weighted data fusion improved algorithm were employed to achieve precise measurement of irrigation canal flow velocity. In the static water test, the nonlinearity of the data acquisition circuit channels, channel inconsistency, and ultrasonic transducer inconsistency were tested. Additionally, the influence of temperature on the measurement results was tested in the static water test. In the dynamic water test, the 53H improved algorithm was used to process the time difference data, and the improved weighted data fusion algorithm was used to solve the optimal weight coefficient of the flow velocity of each channel, the measurement results were compared with those of an electromagnetic flowmeter. The results showed that the maximum channel nonlinearity error was 0.95%; the channel inconsistency was 0.047 ± 0.0322 ns, resulting in a maximum flow velocity error of 3.06×10−4 m/s; the ultrasonic transducer inconsistency was 0.2882 ± 0.2152 ns, leading to a maximum flow velocity error of 2.50×10−3 m/s. These errors can be corrected through data correction methods. Within the range of 20 to 40 ℃, the root mean square error of the flow velocity was 1.70×10−4 m/s, and the influence of temperature on the measurement results could be ignored. In the dynamic water test, the deviation of the box-type flowmeter measurement relative to the electromagnetic flowmeter was 0.16% to 0.93%, achieving the same measurement accuracy as the electromagnetic flowmeter. The research results provide important technical support for the precise measurement of irrigation canal flow and the realization of efficient water-saving irrigation.

     

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