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错相位驱动PWM变量喷雾系统设计与试验

Design and experiment of staggered-phase driven PWM variable spray system

  • 摘要: 针对脉宽调制(pulse width modulation, PWM)变量喷雾系统电磁阀同步启闭造成管路压力波动严重的问题,该研究提出一种基于错相位驱动的压力波动抑制方法,基于C37控制器开发了支持不同相位差驱动的PWM变量控制系统,设计并搭建试验平台,开展PWM变量喷雾系统压力波动特性试验、雾化特性试验及雾滴沉积试验。压力波动试验结果表明,错相位驱动方式有效降低了系统压力波动峰峰值和变异系数,且随着占空比的增加,压力波动降低趋势逐渐缩小。当占空比为20%和70%时,错相位120°的压力波动变异系数(CV)比同相位驱动分别减小66.61%和19.48%。占空比对变异系数影响最小的相位差区间是60°~90°驱动,相位差120°时,不同占空比下系统压力波动CV值均最小;对比试验结果表明,错相位驱动的系统雾滴粒径统计项均略低于同相位驱动,错相位驱动系统的雾滴相对跨度(RS)低于同相位驱动,占空比50%时,RS下降最多,为5.56%;雾滴沉积对比试验结果表明,错相位驱动PWM喷雾系统的雾滴覆盖率变异系数相比同相位驱动方式减小了31.75%,错相位驱动方式可有效改善PWM变量喷药系统低频控制条件下药液沉积均匀性。研究结果可为PWM变量喷雾技术研发与应用提供依据,为精准变量施药装置的进一步优化提供技术支撑。

     

    Abstract: In response to the pronounced pressure fluctuations in pipelines of pulse width modulation (PWM) variable-rate spraying systems, which stem from the synchronous actuation of solenoid valves, this study introduces a staggered-phase driving approach aimed at mitigating such fluctuations. Leveraging a C37 controller, a PWM variable-rate control system was developed, enabling operation with varying phase differences. Subsequently, a dedicated experimental platform was designed and constructed to comprehensively investigate the pressure fluctuation characteristics, atomization performance, and droplet deposition behavior of the PWM variable-rate spraying system.Pressure fluctuation test results demonstrate that the staggered-phase driving mode effectively reduces the peak-to-peak value and coefficient of variation (CV) of system pressure fluctuations. Moreover, with the increase of duty cycle, the decreasing trend of pressure fluctuations gradually diminishes. Notably, as the duty cycle increases, the rate of decrease in pressure fluctuations gradually diminishes. Specifically, at duty cycles of 20% and 70%, the CV of pressure fluctuations under a 120° phase difference exhibits reductions of 66.61% and 19.48%, respectively, when compared to the same-phase driving condition. The phase difference range between 60° and 90° demonstrates the least sensitivity to changes in the duty cycle, while a 120° phase difference consistently yields the lowest CV values across different duty cycles.Comparative analysis further indicates that the statistical parameters of droplet size in the staggered-phase driven system are marginally lower than those of the same-phase driven system. Additionally, the relative span (RS) of droplets in the staggered-phase system is consistently smaller, with the most significant reduction of 5.56% observed at a 50% duty cycle. Droplet deposition experiments highlight that the CV of droplet coverage in the staggered-phase driven PWM spraying system is decreased by 31.75% relative to the in-phase driven system. This improvement underscores the efficacy of the staggered-phase driving approach in enhancing the uniformity of liquid medicine deposition under low-frequency control conditions.Collectively, these findings not only provide a theoretical foundation for the development and application of PWM variable-rate spraying technology but also offer practical guidance for the optimization of precision variable-rate pesticide application equipment.

     

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