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丘陵山区轻简型油菜脱粒机设计与试验

Design and experiment of lightweight and simple threshing machine in hilly area for rapeseed

  • 摘要: 针对丘陵山地油菜产区田块小、分布不集中,油菜机械化脱粒清选装备匮乏,且小型脱粒清选装备作业过程中籽粒损失大等问题,该研究提出了一种集鱼鳞式双压辊强制喂料、纹杆钉齿组合式脱粒分离和旋风分离清选功能为一体的油菜收获工艺方案,研制了5TYC-120A型油菜脱粒机。阐述了油菜脱粒机总体结构与工作原理,基于运动学与动力学分析确定了可实现喂入量自适应夹持输送的鱼鳞式双压辊强制喂料装置、纹杆钉齿组合式脱粒分离装置和旋风分离清选装置的结构和参数范围,明确了影响脱粒清选性能的关键参数;以油菜脱粒机为试验平台进行单因素试验,确定了鱼鳞式双压辊转速、脱粒滚筒转速、脱粒间隙、吸杂口风速对作业性能的影响规律及其较优参数范围;以脱粒清选损失率和含杂率为评价指标,选取脱粒滚筒转速、脱粒间隙和吸杂口风速为试验因素,开展三因素三水平二次正交组合试验,构建了评价指标与试验因素的回归模型,并通过多目标参数寻优求解,确定最优作业参数组合为:脱粒滚筒转速450 r/min、脱粒间隙27.5 mm、吸杂口风速15.76 m/s。田间验证试验结果表明:最优参数组合下脱粒清选损失率为4.78%,含杂率为3.98%。研究结果可为油菜低损脱粒清选收获技术及装备研制提供参考。

     

    Abstract: Small and scattered fields are found for the rapeseed production in the hilly and mountainous regions. It is still lacking on in the mechanized threshing and cleaning equipment for rapeseed. The large grain loss is also observed during the operation of small-sized threshing and cleaning equipment. This study aims to propose a rapeseed harvesting scheme in the hilly areas. The functions of the forced feeding can be integrated by fish-scale double pressure rolls. The threshing and separation can be combined with the rasp bars and spike teeth, and cyclone separation. The 5TYC-120A type rapeseed threshing machine was developed in the production area. The overall structure of the rapeseed threshing machine was determined using the kinematic and dynamic analysis. The parameter range of the forced feeding device was determined with the fish-scale double pressure rolls, in order to realize the adaptive clamping and conveying of the feeding quantity. The threshing and separation device was combined with the rasp bars and spike teeth. The cyclone separation cleaning device was determined for the key influencing parameters on the threshing and cleaning performance. Taking the rapeseed threshing machine in the production area as the test platform, single-factor tests were carried out to determine the influence of the rotational speed of the fish-scale double pressure rolls, the rotational speed of the threshing drum, the threshing gap, and the wind speed at the debris suction opening on the operation performance. The optimal ranges of the parameters were determined after the test. The rotational speed of the threshing drum, the threshing gap, and the wind speed at the debris suction opening were selected as the test factors. A three-factor and three-level quadratic orthogonal combination test was carried out with the loss rate and impurity content rate as the evaluation indexesindices. The regression models between the evaluation indexes and the test factors were constructed after multi-objective parameter optimization. The optimal combination of the operation parameters was determined as follows: The rotational speed of the threshing drum was 450 r/min, the threshing gap was 27.5 mm, and the wind speed at the debris suction opening was 15.76 m/s. The field verification test showed that the loss rate of threshing and cleaning was 4.78% under the optimal parameter combination, while the impurity content rate was 3.98%. This finding can also provide a strong reference to optimize the low-loss threshing and cleaning during rapeseed harvesting.

     

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