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大型植物工厂双循环上回风流场特性

Research on the flow field characteristics of double circulation upward return air in the large-scale plant factory

  • 摘要: 大型植物工厂立体种植区空间长度与高度均超出了常规单循环水平通风系统的调控能力,并且人工光源持续散热,导致流场复杂,环境均匀性调控难度大。为探究在种植区两侧水平进风、棚顶竖直回风的双循环上回风系统的温度均匀性调控性能,该研究采用实测与CFD(Computational fluid dynamics)模拟相结合的方法分析了种植区内的温度和气流组织的分布特性。实测结果表明,在立体种植区中,水平方向呈现为中部温度高于两侧的趋势,垂直方向呈现为上层温度高于下层的特征。高温区位于进风速度为1.0 m/s的低速进风调控区,空间温差高达3.8 ℃。CFD仿真分析表明,左侧低速气流与右侧高速气流交汇时形成速度低于0.3 m/s的涡流区,抑制了冷空气扩散,形成局部热团。受左侧进风速度低及右侧营养液桶阻碍影响,交汇区主体位于进风速度为1.0 m/s的低速进风调控区域,并占低速进风调控区域面积的16.9%。进一步仿真表明,通过将左侧进风速度由1.0 m/s提升至2.0 m/s,低速进风调控区和高速进风调控区气流均可以到达种植区中部,湍流区位置右移并且面积减少42%,热团范围缩小,温度分布更加均匀。该研究为大型植物工厂通风系统设计提供了参考。

     

    Abstract: Plant factories have become an important development direction in the field of modern agricultural engineering due to their advantages of year-round continuous production and precise environmental regulation. However, as the vertical and horizontal dimensions of planting region expand, maintaining a stable and uniform internal environment becomes increasingly challenging. Continuous heat release from artificial light sources exacerbates the thermal load, making the internal microclimate regulation in large-scale plant factories particularly complex. These conditions often result in disordered airflow, uneven temperature distribution, and localized heat accumulation, all of which significantly impact the growth of leafy vegetables. Conventional single circulation ventilation system is generally inadequate for meeting the environmental control demands of large-scale plant factories, as their limited airflow penetration often fail to ensure uniform temperature regulation across the planting region. The study investigated the temperature uniformity control performance of a double circulation upward return air system featuring both sides horizontal air supply and vertical roof return air of the planting region. The temperature distribution law and flow field characteristics in the large-scale plant factory are analyzed through the combination of actual measurement and CFD simulation methods. The actual measurement results demonstrated that the temperature difference in the 1 m/s horizontal air supply region reached up to 3.8 ℃, while the corresponding difference in the 10 m/s horizontal air supply region was 2.2 ℃. Horizontally, the temperature distribution exhibited a characteristic of being higher in the center and lower on both sides, with the high temperature zone on the side of the 1 m/s horizontal air supply region. Vertically, significant stratification was observed, with heat accumulating in the upper layers. The maximum temperature difference across the entire planting region reached 3.8 ℃, indicating uneven temperature field. The CFD simulation results further revealed that the low-velocity airflow (1 m/s) from the left and the high-velocity airflow (10 m/s) from the right converged forming a vortex region where airflow velocity dropped below 0.3 m/s. This low-velocity zone restricted heat dissipation and led to the formation of a localized high-temperature zone. Due to the difference in air inlet velocity between the left and right sides, as well as the obstruction caused by facilities such as the nutrient tank on the right side, the main body of the airflow convergence zone is located in the low velocity air inlet regulation zone, occupying 16.9% of the area of the low velocity air inlet regulation zone. In order to balance the large difference in air inlet velocity between the left and right air inlet walls, which leads to different adjustment capabilities on both sides, additional CFD simulations were carried out by increasing the left side inlet velocity to 1.5 m/s and 2.0 m/s. As the velocity on the left side increased, the cold air penetration depth improved, and the vortex region gradually shifted rightward. When the left side inlet air velocity is 2 m/s, the area of the vortex zone decreases to only 5.2%, representing a 42% reduction in the vortex range compared to when the left-side inlet air velocity is 1 m/s. The thermal mass is reduced, and the temperature field across the entire space tends to become uniformly distributed. This study provides a reference for the design of ventilation systems in large-scale plant factories.

     

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