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竹屑添加香菇废菌棒颗粒燃料性能及燃烧动力学分析

Analysis of fuel performance and combustion kinetics of bamboo shavings added with spent mushroom sticks pellets

  • 摘要: 该研究以高灰分、低热值的香菇废菌棒(M1)与高热值、低灰分的竹屑(M2)为原料,通过同步热分析TG-DSC(thermogravimetric analysis-differential scanning calorimetry)技术探究不同配比混合生物质颗粒燃料的热转化特性。设置4组混合比例:M3(M1:M2=6:4)、M4(M1:M2=7:3)、M5(M1:M2=8:2)、M6(M1:M2=9:1),系统分析燃烧性能、放热量、协同效应及动力学参数。结果表明:竹屑添加显著降低燃烧残留量(M3~M6残留量26.63%~36.90%,优于纯M1的37.22%);综合燃烧特性指数 S的排序为M2(2.12)>M4(1.64)>M3(1.59)>M1(1.41)>M5(1.29)>M6(1.22),表明竹屑占比提升可改善燃烧效率。DSC分析显示混合燃料放热量随竹屑比例增加而升高M2(16 332J/g)>M3(15 425J/g)>M4(15 270J/g)>M5(14 214J/g)>M6(13 482J/g)>M1(13 022J/g)。协同效应分析表明,M4协同参数最高,燃烧过程协同作用显著。动力学研究表明,竹屑比例降低(M3到M6)导致活化能升高,指前因子数据表明而M3反应速率最快,其次为M4。综合考虑燃烧性能、协同效应及原料成本,推荐M4(7:3)为最优配比,其兼具高热值(15 270J/g)、低残留(28.23%)及高效燃烧特性,为农林废弃物颗粒燃料化利用提供了理论依据与技术参考。

     

    Abstract: The primary objective of this research was to explore the thermal conversion behavior of blended biomass pellet fuels, utilizing spent mushroom substrate (M1)—characterized by its high ash content and low calorific value—and bamboo sawdust (M2)—noted for its high calorific value and low ash content—as principal feedstocks. The investigation employed simultaneous thermal analysis techniques, specifically Thermogravimetric Analysis coupled with Differential Scanning Calorimetry (TG-DSC), to evaluate the combustion properties. To facilitate a systematic comparison, four distinct blending ratios were established: M3 (M1:M2 = 6:4), M4 (M1:M2 = 7:3), M5 (M1:M2 = 8:2), and M6 (M1:M2 = 9:1). These formulations were analyzed in terms of combustion performance, heat release characteristics, synergistic effects, and kinetic parameters. The experimental results revealed that the incorporation of bamboo sawdust significantly reduced the residual ash content after combustion. Specifically, the residue levels of M3–M6 ranged from 26.63% to 36.90%, markedly lower than the 37.22% observed for pure M1. In terms of the comprehensive combustion characteristic index (S), the descending order was as follows: M2 (2.12) > M4 (1.64) > M3 (1.59) > M1 (1.41) > M5 (1.29) > M6 (1.22), suggesting that increasing the proportion of bamboo sawdust enhances combustion efficiency. DSC analysis further demonstrated that the heat release capacity of the mixed fuels improved with higher bamboo sawdust content, with values ranging from M2 (16332 J/g) down to M1 (13022 J/g), in the following sequence: M2 > M3 > M4 > M5 > M6 > M1. Additionally, synergy effect analysis indicated that M4 exhibited the most pronounced synergistic interaction during combustion, highlighting its superior combustion compatibility. Kinetic studies revealed that the activation energy increased as the bamboo sawdust proportion decreased from M3 to M6. Moreover, the pre-exponential factor data suggested that M3 possessed the fastest reaction rate, followed closely by M4. Taking into account combustion performance, synergistic effects, and raw material costs, M4 (7:3) emerged as the optimal blending ratio. It demonstrated a high calorific value (15270 J/g), minimal residue (28.23%), and efficient combustion characteristics, thereby offering a solid theoretical foundation and technical reference for the pelletization and utilization of agricultural and forestry waste.

     

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