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耕整播一体机鲨鱼背鳍仿生刀片设计与试验

Design and test of shark dorsal fin bionic blade of tillage and seeding machine

  • 摘要: 为解决耕整播一体机作业过程中面临的土壤回填和碎土效果不佳,以及耕作阻力较大等问题,该研究基于鲨鱼背鳍的轮廓曲线设计了一种仿生直刃旋耕刀。通过高斯方程对背鳍轮廓进行拟合,结果显示拟合决定系数R2值接近1并且SSE残差平方和值接近0,验证了函数方程选择与拟合的优越性及数据预测准确性。借助离散元仿真软件,以刀辊回转速度n、机具前进速度v和耕作深度h为因素,以回填率Pr、碎土率I和耕作阻力F为指标,进行二次正交旋转组合仿真试验。结果显示,当刀辊回转速度为241 r/min,机具前进速度为0.65 m/s,耕作深度为120 mm时,仿生旋耕刀-土壤颗粒接触模型具有最优解。室内土槽试验进一步验证,仿生旋耕刀回填率为84.34%,碎土率为79.7%,平均耕作阻力为87.25N,在同等运动参数条件下相较于直刃刀、弯形刀和凿形刀,回填率分别提升了11.98%、36.62%、23.2%;碎土率分别提升了15.07%、6.89%、10.32%;耕作阻力分别降低了15.59%、28.83%、24.38%,并且各指标与仿真结果的相对误差分别为3.7%、3.2%和4.5%,仿真试验和室内土槽试验结果表明仿生旋耕刀在减少耕作阻力的同时,可提高带状旋耕作业的回填率和碎土率,验证了设计的正确性。研究结果可为带状旋耕装置的研发与优化提供支撑。

     

    Abstract: In an attempt to resolve the prevalent issues encountered during the operation of the plowing, leveling, and seeding integrated machine, such as the suboptimal soil backfilling and soil fragmentation effects, along with the relatively high tillage resistance, a straight - blade rotary tillage blade featuring bionic structural characteristics has been meticulously designed, drawing inspiration from the contour curve of the shark's dorsal fin. The process of designing this bionic blade is not only a creative endeavor but also a scientific exploration aiming to leverage the unique biological features of sharks to enhance the performance of agricultural machinery.When it comes to analyzing the contour of the dorsal fin, the Gaussian equation is employed for fitting. Through a series of rigorous calculations and analyses, it is found that the R2 value is extremely close to 1 and the SSE value approaches 0. This outcome serves as strong evidence to verify the superiority of the function equation selection and fitting, as well as the high accuracy of data prediction. Such a precise fitting process is crucial as it allows for a more accurate representation of the dorsal fin's contour, which is the foundation for the design of the bionic rotary tillage blade.Utilizing the discrete element simulation software, a comprehensive quadratic orthogonal rotation combination simulation experiment is conducted. In this experiment, the rotary speed of the blade roller n, the forward speed of the machine v, and the tillage depth h are selected as the influencing factors, while the backfilling rate P, the soil fragmentation rate I, and the tillage resistance F are chosen as the evaluation indicators. By carefully manipulating these factors and observing the corresponding changes in the indicators, a detailed understanding of the performance of the bionic rotary tillage blade under different operating conditions can be obtained.The simulation results reveal that when the rotary speed of the blade roller reaches 241 r/min, the forward speed of the machine is set at 0.65 m/s, and the tillage depth is maintained at 120 mm, the contact model between the bionic rotary tillage blade and soil particles achieves an optimal solution. This optimal state indicates that under these specific operating parameters, the bionic blade can operate most efficiently, achieving a good balance between soil backfilling, fragmentation, and tillage resistance.The average backfilling rates of bionic knives, straight-edge knives, curved knives and chisel-shaped knives were 84.34%, 75.32%, 61.73% and 68.46% respectively. The average soil fragmentation rates were 79.7%, 69.26%, 74.56% and 72.24% respectively; The average tillage resistances were 87.2N, 103.37N, 122.61N and 115.39N respectively.To further validate the performance of the bionic rotary tillage blade, which an indoor soil trough test is carried out. The test results clearly show that the backfilling rate of the bionic rotary tillage blade is 84.34%, the soil fragmentation rate is 79.7%, and the average tillage resistance is 87.25 N. When compared with the straight - blade blade, the curved blade, and the chisel - shaped blade, the bionic blade demonstrates remarkable advantages. Specifically, its backfilling rate increases by 11.98%, 36.62%, and 23.2% respectively; the soil fragmentation rate goes up by 15.07%, 6.89%, and 10.32% respectively; and the tillage resistance decreases by 15.59%, 28.83%, and 24.38% respectively. Additionally, the relative errors between each index and the simulation results are 3.7%, 3.2%, and 4.5% respectively, indicating a high degree of consistency between the simulation and the actual test.In conclusion, the results of both the simulation experiment and the indoor soil trough test clearly indicate that the bionic rotary tillage blade can effectively reduce the tillage resistance while significantly improving the backfilling rate and soil fragmentation rate of the rotary tillage operation. This fully verifies the correctness and practicality of the design. The research results are of great significance as they can provide a valuable blueprint for the research, development, and optimization of the strip rotary tillage device, promoting the progress of agricultural machinery technology.

     

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