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钳夹式移栽装置薯苗栽植姿态分析与试验

Analysis and experiment on planting posture of sweet potato seedlings with clamp-type transplanting devices

  • 摘要: 针对甘薯移栽装备对薯苗栽植姿态影响机理不明的问题,该研究采用ADAMS-EDEM多体动力学离散元耦合仿真与田间试验结合的方法,构建了融合薯苗柔性变形、土壤黏弹性响应及装置运动轨迹的多物理场耦合模型,确定最佳作业参数,对比分析端面凸轮式和盘形凸轮式两种移栽装置对薯苗栽植姿态及土壤扰动的影响,系统探究移栽过程中薯苗入土长度、栽植深度及土壤扰动的动态响应规律。仿真结果表明,两种装置移栽薯苗入土长度均为150 mm,入土深度分别为83和104 mm,土壤扰动率分别为11.86%和21.54%,端面凸轮式移栽装置对土壤扰动更小而盘形凸轮式移栽装置的穴口尺寸更优。田间试验表明,端面凸轮式与盘形凸轮式移栽装置的入土长度合格率分别为95.0%和94.5%、入土深度合格率93.7%和95.2%、穴口尺寸合格率均超97%,其仿真值与实测值的对应相对误差分别为:入土长度8.53%和10.71%,入土深度8.79%和6.12%,穴口尺寸10.72%和8.58%,均在合理范围内,验证了模型的准确性。基于上述仿真与田间试验结果,提出利用端面凸轮式增大苗夹与薯苗接触面粗糙度减少薯苗滑移、利用盘形凸轮式移栽装置优化盘形凸轮轮廓降低土壤扰动,并均配套同步镇压机构消除土壤空腔的差异化移栽方案。建立“机理解析-试验验证-参数优化”的柔性作物栽植装备设计与优化方法,可为甘薯移栽装备精准设计与农艺适应性提升提供参考。

     

    Abstract: Sweet potato is widely cultivated in China, which is the largest sweet potatoes producing countries in the world. However, because of the complex agricultural requirements for sweet potato cultivation, traditional manual planting is time-consuming and laborious, and the planting quality is difficult to meet the requirements. These reasons have resulted in a mechanization level of only 26% for sweet potato cultivation in China. At present, the commonly used agronomic requirements for sweet potato planting are raised beds with mulching planting. Under the mulched ridge planting mode, the working mechanisms of the two clamp-type transplanting devices (end-face cam transplanting device and disc cam transplanting device) are currently more suitable for the agronomic requirements of this planting mode are unclear, resulting in poor stability of sweet potato planting quality. In order to clarify the mechanism of how transplanting equipment affects seedling planting posture, this study comparatively analyzed two clamp-type devices—end-face cam and disc cam configurations—using integrated ADAMS-EDEM coupling simulations and field validation. A multi-physics model was developed, incorporating seedling flexible deformation, soil viscoelastic response, and device motion trajectory to determine optimal operational parameters. Systematic investigations revealed dynamic responses during transplanting, including soil insertion length, planting depth, and soil disturbance patterns. The simulation results show that the length of potato seedlings in soil by the end-face cam-type and disc cam-type transplanting devices is both 150 mm, with planting depths of 83 mm and 104 mm, respectively. The soil disturbance rates are 11.86% and 21.54%, and the theoretical film-breaking opening sizes are 6244.4 mm2 and 2519.2 mm2. The results indicate that the end-face cam-type transplanting device causes less soil disturbance, while the disc cam-type device demonstrates superior control over film-breaking opening sizes, which fully met the needs of field operation. Furthermore, the field experiment was carried out in the field under optimized parameters including a drive speed of 120 mm/s, rotation speed of 180°/s. The field experiment result showed that the length of potato seedlings in soil of the end-face cam-type and disc cam-type transplanting devices were 164 mm and 168 mm, with qualified rates of planting length in soil reaching 95% and 94.5%, respectively. The average depth of potato seedlings in soil were 91 mm and 98 mm, with qualified rates of planting depth in soil being 93.7% and 95.2%, respectively. The average film-breaking opening sizes were 5640 mm2 and 2320 mm2, with qualified rates of film-breaking opening size exceeding 97% for both transplanting devices. The corresponding relative errors between the ADAMS–EDEM coupling simulation values and the field trials were as follows: 8.53% and 10.71% for the average length of potato seedlings in soil, 8.79% and 6.12% for the average depth of potato seedlings in soil, and 10.72% and 8.58% for the average film-breaking opening sizes. All these errors fall within an acceptable range, thereby demonstrating the accuracy of the model. Based on the above theoretical analysis and field experiment results of the transplanting devices, this study proposes differentiated optimization measures for the two types of transplanting devices. For the end-face cam-type transplanting device, increasing the roughness of the seedling clamp contact surface can reduce the displacement of sweet potato seedlings in the seedling clamp. The disc cam-type transplanting device requires optimization of the cam profile to reduce abrupt changes in the profile, thereby minimizing soil disturbance. Additionally, both transplanting devices are equipped with synchronous compaction mechanisms to eliminate soil cavities. This finding is of considerable importance to developing the transplanting machine for planting sweet potato seedlings on mulched ridge planting systems, as well as for sustainable development of the sweet potato industry.

     

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