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棉田回收膜杂风选机自动清堵系统设计与试验

Design and test of automatic plugging control system for membrane miscellaneous winnowing machine

  • 摘要: 针对滚筒筛式膜杂风选机筛孔堵塞后人工清理劳动成本高、效率低等问题,该研究提出了一种多区域对列清堵方法,搭建了多区域对列清堵系统,实现自动清堵作业。通过对YOLOv8s模型剪枝得到YOLOv8s-prune模型,实现筛孔的识别与定位,结合YOLOv8s-prune识别堵塞筛孔坐标信息,利用单片机(STM32F103C8T6)控制运动模块完成喷头与堵塞筛孔的对列定位。识别试验结果表明:相较于其他目标检测算法,YOLOv8s-prune模型保持高精度的同时,模型参数量、计算量、模型大小均明显减少,在测试集上准确率P、召回率R和平均精确度mAP0.5均大于98%,在筛分环境下堵塞筛孔的平均识别率大于94%;对列定位试验结果表明:定位偏差绝对值最大为25.6 mm,最小为7 mm,合格率大于94%,满足循环作业需求;整机正交试验表明:各因素对清堵率的影响次序为:清堵风速、作业距离和清堵角度,圆整后的最优参数组合为:清堵风速5 m/s,清堵角度11°,作业距离120 mm,该参数下的验证试验得到平均清堵率为90.56%,满足膜杂风选机的作业需求。研究结果可为膜杂风选机自动清堵系统的研发和作业参数设置提供参考。

     

    Abstract: The drum-screen winnowing machine for residual film and impurities is a key equipment for the resource utilization of residual films. Currently, manual cleaning is required after screen hole clogging, and issues such as high labor costs and low efficiency have hindered its further development. This study proposes a multi-region dual-column unclogging method and has established a multi-region dual-column unclogging system, achieving automated unclogging operations. First, through comparative experiments on YOLO series models, the YOLOv8s model was selected as the identification model. Pruning experiments were then conducted on YOLOv8s, determining a pruning rate of 40% followed by 200 epochs of fine-tuning. This process yielded the YOLOv8s-prune model. Finally, the identification performance of YOLOv8s-prune was compared with various other object detection algorithms. Results from the YOLO series model comparison experiments showed that the YOLOv8s model achieved optimal comprehensive performance on the validation set: precision (P) of 99.4%, recall (R) of 99.2%, mAP@0.5 of 99.5%, mAP@0.5-0.95 of 94.7%, and a model size of 21.4 MB. After fine-tuning, the YOLOv8s-prune model achieved a precision (P) of 99.3%, recall (R) of 99%, mAP@0.5 of 99.5%, mAP@0.5-0.95 of 92.1%, and a model size of 10.9 MB. Compared to YOLOv8s, these metrics decreased by 0.1, 0.2, 0, and 2.6 percentage points respectively, while the model size was reduced by 50%. Comparison results between YOLOv8s-prune and other object detection algorithms indicated that, relative to other algorithms, the YOLOv8s-prune model maintained high accuracy while significantly reducing the number of parameters, computational load, and model size. On the test set, it achieved a precision (P) of 98.9%, recall (R) of 99%, and mAP@0.5 of 99.4%. Finally, leveraging the coordinate information identified by YOLOv8s-prune, an identification control system was built using a microcontroller (STM32F103C8T6) as the controller. The identified coordinate information was divided into four intervals corresponding to four nozzles. The motion module traveled 360 mm per cycle to achieve queue-based positioning between the nozzles and screen holes. Positional accuracy compensation for the motion module was implemented based on the difference between the identified X-axis coordinate value of the leftmost screen hole and its actual coordinate value. Relevant performance tests showed that during sieving operations: The average recognition rate of the model was 98.3% within 0~10 min, 95.4% within 10~20 min, and 92.7% within 20~30 min. The average recognition rate for screen holes exceeded 94%. Queue positioning test results indicated that the absolute positioning deviation of the motion module ranged from a maximum of 25.6 mm to a minimum of 7 mm, with a qualification rate exceeding 94%, meeting the requirements for cyclic operations. Orthogonal experiments on the whole machine revealed that the order of influencing factors on the unblocking rate was: unblocking wind speed, operating distance, and unblocking angle. The theoretically optimal parameter combination was: unblocking wind speed of 4.959 m/s, unblocking angle of 11.14°, and operating distance of 125.373 mm, yielding a maximum unblocking rate of 93.535%. The rounded optimal parameter combination was: unblocking wind speed of 5 m/s, unblocking angle of 11°, and operating distance of 120 mm. Under these parameters, the average unblocking rate was 90.56%, with an error of 2.975 percentage points compared to the theoretical prediction, satisfying the operational requirements of the film residue winnower. The research findings provide a reference for the development of automatic unblocking systems for film residue winnowers and the setting of operational parameters.

     

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