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坡度对农用单轨轨面运行寿命的影响

Effects of slope on the service life of agricultural monorail surface

  • 摘要: 农用单轨常用于陡峭山地间运输农业物资,单轨运输车的行驶载荷随着轨道坡度的改变而发生剧烈变化,使得单轨轨面承受的轮轨接触应力出现急剧变化,从而影响用于车辆啮合驱动的单轨轨面的运行寿命,使得单轨轨面损坏时间难于确定。该研究分析了不同轨道坡度时的单轨运输车驱动载荷,基于轮轨啮合结构设计参数进行了强度校核并开展了强度试验,结果表明单轨强度满足最大驱动载荷时的运输要求。基于农用单轨运输驱动传动原理,确定了单轨驱动载荷下轨面接触应力和应变疲劳循环计算的理论模型,建立了轨道轮与轨道表面啮合接触的三维有限元分析模型,开展了单轨运输驱动条件下轨道表面受到的接触应力和应变疲劳循环仿真分析。结果表明,单轨轨面的运行寿命主要取决于轨道坡度大小,当单轨额定驱动载荷为500 kg,在运输坡道为0°、10°、20°、25°和45°时,单轨轨面承受的最大接触应力分别为35.8,147.5,256.9,307.9和314.5 MPa,疲劳循环的最少次数分别为>1.00×106,7.84×104、1.07×104、6.07×103、5.69×103。基于轮轨接触应力与疲劳循环分析结果建立了轨道坡度与单轨轨面运行寿命的关系,如每年运行120天且每天行驶10车次,则农用单轨轨道最大坡度达到或超过25°时,轨面出现疲劳缺陷的运行寿命确定为5年较为合理。

     

    Abstract: Monorails have been typically used for agricultural transport in the steep, mountainous regions. The slope of the monorail can change rapidly in response to the undulating terrain. The driving load of the monorail transport vehicle can then change dramatically on the monorail slope. The agricultural monorail surface is also subjected to the monorail wheel and the surface rack between the engagement contact stress. The service life of the monorail surface can often require a variation in the load under contact stress. It is difficult to determine when the failure occurs. This study aims to explore the effect of the slope on the service life of the agricultural transport monorails. A monorail running load model was established to determine the traction force and speed of a monorail conveyor under different slopes. The optimal parameters of the agricultural transport monorail were selected to verify and test the meshing strength of the monorail wheel and the agricultural transport monorail surface rack. The test results show that the meshing strength fully met the requirements of the national standard. The mechanical drive transmission of the monorail was used for agricultural transportation. There was a meshing structure between the monorail wheels and the rack teeth on the monorail surface. A three-dimensional finite element (FE) model was established for the contact between the monorail wheels and the surface of the monorail. The rack material on the monorail (Q235A) was set as a typical structural steel. A bilinear constitutive model of the isotropic hardening material was selected to disregard the effects of temperature and strain rate. The monorail wheel shared a rotating connection, which was grounded to the wheel. Different connection torques were applied to the monorail wheel under the various slopes. A simulation was performed on the traction load of the monorail transport vehicle under different slopes. The rotation angle of the monorail wheel meshing rod was also adjusted via the monorail surface rack. Different positions of meshing contact were simulated on the same monorail surface. The contact stress and strain fatigue cycle of the monorail surface was then performed under monorail transport driving after simulation. The results show that the service life of the monorail surface of the agricultural transport monorail depended mainly on the size of the monorail slope. Once the rated load of the monorail was 500 kg, the maximum contact stress on the monorail surface of the monorail was 35.8, 147.5, 256.9, 307.9, and 314.5 MPa, respectively, on the transport slope of 0°, 10°, 20°, 25°, and 45°. The minimum number of strain fatigue cycles was >1.00×106, 7.84×104, 1.07×104, 6.07×103, and 5.69×103, respectively. The monorail slope was reduced significantly for the long service life of the monorail surface of the agricultural monorail. If the annual operation of 120 days, 10 carloads per day, and the maximum slope of the agricultural monorail railway over 25 °, the service life was determined to be 5 years for the fatigue defects in the agricultural transport monorail surface.

     

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