高级检索+

基于ADAMS的固定式仿形控深割胶机研制

Development of a Fixed-Type Profiling Depth Control Rubber Tapping Machine Based on ADAMS

  • 摘要: 针对天然橡胶割胶作业中树皮表面凹凸不平导致进刀深度不稳定的问题,该研究设计了一种集成仿形控深装置的固定式割胶机。通过对关键结构的设计和理论分析,确定了影响割胶进刀深度稳定性的重要因素。利用三维激光扫描技术构建橡胶树高精度模型,结合ADAMS软件进行动力学仿真与三水平正交试验,以仿形部件的曲率半径、拉簧刚度系数和扭簧刚度系数作为试验因素,以进刀深度合格率作为评价指标,通过响应面优化得到了最佳参数组合:仿形部件曲率半径12.35 mm、拉簧刚度系数87.19 N/m、扭簧刚度系数10.04 N∙m/rad时,进刀深度合格率达95.33%。通过上述优化,该装置能自适应不同凹凸的树皮表面,确保割胶时进刀深度稳定,从而减少树皮损伤。林间试验表明,该装置可精准跟踪树皮表面凹凸变化,平均进刀深度合格率91.77%,相对于不具备仿形部件的割胶机进刀深度合格率提高了12.51个百分点,橡胶树皮损伤降低。研究结果为复杂表面自适应控制提供了解决方案,可为固定式仿形控深割胶机设计提供参考。

     

    Abstract: This study presents the design and optimization of a fixed-type rubber tapping machine equipped with an innovative profiling depth control mechanism to address the persistent challenge of unstable cutting depth caused by irregular bark surfaces in natural rubber harvesting. The machine's architecture integrates several key components including a spiral transmission system, an end-effector assembly, a specialized profiling depth control device, a bark consumption adjustment mechanism, an adaptable binding system, and a drive control module. The profiling mechanism represents the core technological advancement, enabling dynamic adaptation to varying bark surface contours during operation. Through comprehensive analysis of rubber tree bark's layered structure and the precise cutting depth requirements necessary to maximize latex yield while protecting vital tree tissues, the research employs advanced three-dimensional laser scanning technology combined with reverse engineering techniques to create highly accurate models of bark surface irregularities. These surface variations are systematically categorized into distinct roughness levels to facilitate targeted simulation scenarios. The investigation utilizes ADAMS dynamic simulation software in conjunction with a carefully designed three-factor, three-level Box-Behnken experimental framework to thoroughly evaluate system performance across a range of operational parameters. These parameters include the profiling component's curvature radius ranging from 12 to 18 millimeters, tension spring stiffness values between 30 and 100 Newtons per meter, and torsion spring stiffness values from 10 to 30 Newton-meters per radian. Cutting depth qualification rate, defined as maintaining the actual cutting depth within ±0.5 millimeters of the target value, serves as the primary performance metric. Analysis of the simulation data reveals that torsion spring stiffness exerts the most substantial influence on cutting depth stability, followed by the profiling component's curvature radius and tension spring stiffness, with particularly notable interaction effects observed between curvature radius and torsion stiffness. The optimization process employing response surface methodology identifies an ideal parameter configuration consisting of a 12.35 millimeter curvature radius, 87.19 Newton per meter tension spring stiffness, and 10.04 Newton-meter per radian torsion spring stiffness, which theoretically achieves a remarkable 95.33 percent cutting depth qualification rate. Experimental validation of these optimal parameters yields a slightly lower but still excellent 94.16 percent qualification rate, demonstrating the robustness of the simulation model. Extensive field testing conducted on Reyan 73397 and Reyan PR917 rubber tree cultivars exhibiting moderate surface irregularities produces an average qualification rate of 91.77 percent, with only a 3.61 percent deviation from simulation predictions, further confirming the system's reliability under real-world conditions. The machine's compact design, cost-effective manufacturing with an estimated two to three year payback period, and demonstrated reduction in bark damage make it particularly well-suited for implementation in small to medium-scale rubber plantations. While the current design shows limitations when encountering highly irregular tree morphologies and in high humidity environments, ongoing development efforts are focused on enhancing system adaptability through the integration of intelligent control systems and visual recognition technologies, improving corrosion resistance, and further reducing production costs to facilitate widespread adoption. This research contributes significantly to the field of agricultural mechanization by providing a practical, economically viable solution for achieving consistent cutting depth in rubber tapping operations, thereby supporting the sustainable development of the natural rubber industry.

     

/

返回文章
返回